Vehicle Accessory Torque Distribution Control

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Solution Overview

Problem

Smaller displacement engines face significant challenges in managing engine torque distribution for accessories, leading to potential engine speed variations and stalling, especially at higher altitudes where torque reserve is limited.

Innovation Solution

A method to limit engine torque supplied to accessories based on driver demand torque and available engine torque, ensuring that the total torque allocated to accessories does not exceed the engine's capacity, thereby reducing the risk of engine speed variations and stalling.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If engine accessories operate independently without torque coordination, then each accessory can function at its desired output level, but the total torque demand may exceed engine capacity causing speed variations and stalling

Engineering Contradiction:
Improveengine operating stabilityVSAvoidtorque distribution control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple independent accessory control systems into a unified torque distribution management system. The engine control unit coordinates torque allocation across all accessories (alternator, A/C compressor, power steering pump) as an integrated system, ensuring total torque demand remains within engine capacity while maintaining individual accessory functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system dynamically adjusts torque allocation to accessories based on real-time engine operating conditions. The controller continuously monitors engine speed, torque capacity, and accessory demands, then adaptively redistributes torque as needed to prevent stalling while optimizing accessory performance throughout varying operating ranges.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If torque is allocated to multiple accessories simultaneously, then accessory functionality is improved, but engine speed control precision deteriorates

Engineering Contradiction:
Improveaccessory operation capabilityVSAvoidengine speed control
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system changes the control parameter from individual accessory output control to total torque demand management. By controlling the sum of all accessory torques as a collective parameter rather than managing each accessory independently, the system maintains engine speed precision while enabling versatile accessory operation within available torque capacity.

Inventive Principle:
Principle #35Parameter changes

3Power

If accessories consume more engine torque, then accessory output performance increases, but engine torque reserve decreases leading to potential stalling

Engineering Contradiction:
Improveaccessory output powerVSAvoidengine torque reserve
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The system implements feedback control by continuously monitoring engine torque capacity and comparing it against total accessory torque demand. When the sum of accessory torques approaches available engine torque reserve, the controller automatically reduces accessory torque allocation to maintain a safe margin, preventing stalling while maximizing accessory power output under available resources.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS9126580B2Method and system for operating vehicle accessories
Publication Date: 2015.09.08 FORD GLOBAL TECH LLC
  • US9126580B2 patent drawing
  • US9126580B2 patent drawing
  • US9126580B2 patent drawing

AI summary

A method and system for operating vehicle accessories is described. The method and system allocate an available amount of engine torque between different accessories depending on boundary conditions and nominal vehicle operating conditions. In one example, the accessories may include an air conditioner compressor, an alternator, and various vehicle electrical loads that are in electrical communication with the alternator.