Accumulator Battery Abnormality Control via Dynamic Current Limiting

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Solution Overview

Problem

Existing accumulator battery systems fail to effectively manage minor short-circuiting abnormalities, leading to potential overheating and damage, especially in hybrid and electric vehicles, while also causing significant disruptions to the load using the battery.

Innovation Solution

An accumulating system that includes a charging/discharging control portion, an abnormality detecting portion, and an abnormality processing portion, which narrows the control range for charging/discharging when an abnormality is detected, limiting the process only when it exceeds safe limits to prevent battery damage with minimal impact on the load.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If charging/discharging is stopped upon detection of abnormality, then battery protection is improved, but system productivity deteriorates

Engineering Contradiction:
Improvebattery protectionVSAvoidsystem productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the parameter of charging/discharging current by introducing a limited current value when abnormality is detected. Instead of completely stopping charging/discharging, the system modifies the current parameter to a safer level that prevents battery damage while still allowing power flow to maintain system productivity.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If charging/discharging current is suppressed, then battery safety is improved, but load effect deteriorates

Engineering Contradiction:
Improvebattery safetyVSAvoidload effect
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The patent applies partial action by selectively limiting charging/discharging current only when abnormality is detected, while allowing normal current flow when no abnormality is present. This partial application of current limitation protects the battery without unnecessarily affecting load operation during normal conditions.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system dynamically adjusts the charging/discharging current based on the detected state. When abnormality is detected, the current is changed to a limited value; when no abnormality is detected, normal current flow is maintained. This dynamic adjustment optimizes both battery safety and load performance based on real-time conditions.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS7495417B2Accumulating system and method for processing abnormality of accumulating system
Publication Date: 2009.02.24 TOYOTA JIDOSHA KK
  • US7495417B2 patent drawing
  • US7495417B2 patent drawing
  • US7495417B2 patent drawing

AI summary

When minor short-circuiting abnormality of a battery is determined at timing t4, a battery ECU turns on a fail-safe flag to perform a fail-safe process. In the fail-safe process, the battery ECU changes a discharging power limiting value from a first discharging power limiting value to a second discharging power limiting value that is smaller than the first discharging power limiting value as time elapses, and changes a charging power limiting value from a first charging power limiting value to a second charging power limiting value that is greater than the first charging power limiting value as time elapses.