Accumulator, compressor, and refrigeration cycle apparatus

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Solution Overview

Problem

Conventional accumulators fail to effectively prevent liquid refrigerant from flowing into the compressor cylinder, leading to liquid compression, which can damage the compressor.

Innovation Solution

An accumulator design with a partition plate dividing the internal space into refrigerant introduction and discharge chambers, incorporating inlet and outlet pipes with deflection portions to redirect refrigerant flow and prevent direct passage between these chambers, ensuring gas-liquid separation and preventing liquid refrigerant from entering the compressor.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the inlet end of the outlet pipe is disposed in the vicinity of the bottom plate of the container, then the structure is simplified, but liquid refrigerant easily flows into the outlet pipe causing liquid compression in the compressor

Engineering Contradiction:
Improvestructural complexityVSAvoidgas-liquid separation capacity
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A deflection portion is introduced as an intermediary element between the outlet opening of the communication pipe and the inlet opening of the outlet pipe. This deflection portion redirects the flow path of refrigerant, preventing liquid refrigerant that has separated in the bottom space from directly entering the outlet pipe, thereby solving the liquid compression problem while maintaining structural simplicity

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of stationary object

If the outlet end of the straight pipe is disposed above the inlet end of the outlet pipe, then the partition plate can be positioned higher, but liquid refrigerant still flows directly from the straight pipe to the outlet pipe

Engineering Contradiction:
Improvepartition plate positionVSAvoidliquid compression
Core Design Contradiction:
Length of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The deflection portion changes the flow path from a direct vertical downward path to a redirected path that moves horizontally or at an angle before reaching the outlet pipe inlet. This dimensional change in flow path prevents liquid refrigerant from directly entering the outlet pipe while allowing the partition plate to maintain its elevated position

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design effectively prevents liquid refrigerant from flowing into the compressor, thereby avoiding liquid compression and enhancing the accumulator's gas-liquid separation capacity, allowing for optimized compressor operation and improved refrigeration cycle performance.

Implementation Method 1

a deflection portion that is disposed inside the refrigerant discharge chamber to block views from the outlet opening and the inlet opening, and deflects a direction of flow of a refrigerant

Methodology Applied
Scientific EffectFlow deflection:

Implementation Method 2

a partition plate that is disposed inside the container, and divides an internal space of the container into a refrigerant introduction chamber and a refrigerant discharge chamber

Methodology Applied
Scientific EffectGas-liquid separation:

Data Source

PatentUS20250389465A1Accumulator, compressor, and refrigeration cycle apparatus
Publication Date: 2025.12.25 CARRIER JAPAN CORP
  • US20250389465A1 patent drawing
  • US20250389465A1 patent drawing

AI summary

An accumulator includes: a container; a partition plate dividing an internal space of the container into a refrigerant introduction chamber and a refrigerant discharge chamber; an inlet pipe including an inlet flow channel connected to the refrigerant introduction chamber; at least one communication pipe including an outlet opening disposed in the refrigerant discharge chamber and a communication flow channel connecting the refrigerant introduction chamber with the refrigerant discharge chamber, and passing through the partition plate; at least one outlet pipe including an inlet opening disposed in the refrigerant discharge chamber and an outlet flow channel connected to the refrigerant discharge chamber; and a deflection portion blocking views from the outlet opening and the inlet opening, and deflecting a direction of flow of a refrigerant so as to prevent the refrigerant flowing from the outlet opening into the refrigerant discharge chamber from directly flowing to the inlet opening.