Accumulator Arrangement with Modular Hollow Profile Housing
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Current accumulator arrangements for electric vehicles are hindered by the need for a large, heavy housing that provides mechanical stability but increases weight and manufacturing costs, and cannot be flexibly adapted to different sizes.
Innovation Solution
The accumulator arrangement integrates separate storage facilities within rod-shaped hollow profiles that are combined to form a solid composite, eliminating the need for an external housing, using lightweight materials like aluminum or plastic for the profiles and allowing for customizable configurations through various cross-sectional shapes and connections.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Strength
If a large external housing is used to provide mechanical stability and protect storage facilities, then mechanical stability and protection are improved, but weight and manufacturing costs increase
Solution Approach 1:
The patent divides the accumulator arrangement into multiple individual storage facilities, each with its own equipment case formed from hollow profiles. These modular units are connected together to form the complete accumulator assembly, eliminating the need for a single large external housing while maintaining structural integrity through the interconnected profile system
Solution Approach 2:
The hollow profiles serve multiple functions simultaneously: they form the equipment case for mechanical protection, provide structural framework for stability, enable modular connection between storage facilities, and incorporate cooling channels for thermal management. This multi-functionality eliminates the need for separate housing and cooling system components
2Strength
If a large external housing is used to accommodate accumulator arrangements, then mechanical stability is improved, but manufacturing costs increase due to inability to flexibly adapt housing size
Solution Approach 1:
The accumulator arrangement is segmented into modular storage facilities that can be independently manufactured and then assembled in various configurations. This modularity allows the system to be scaled and adapted to different size requirements without requiring custom housing designs, reducing manufacturing costs while maintaining structural stability
Solution Approach 2:
The system enables dynamic adaptation to different accumulator arrangement sizes through modular assembly of standardized hollow profile units. The same basic profile components can be configured in different numbers and arrangements to match various storage capacity requirements, providing manufacturing flexibility
3Strength
If hollow profiles with sufficient wall thickness are used to afford mechanical stability, then strength is improved, but manufacturing complexity increases
Solution Approach 1:
The patent combines multiple functions into the hollow profile structure itself: the profile walls provide mechanical strength, internal cavities serve as equipment cases for storage facilities, and integrated cooling channels handle thermal management. This merging of functions into a single structural element simplifies the overall system while maintaining the required mechanical stability
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This solution reduces weight and manufacturing costs while maintaining mechanical stability, enabling flexible adaptation to different sizes and efficient cooling through integrated coolant channels, and allows for easy assembly and maintenance of the storage facilities.
Implementation Method 1
The hollow profile can also exhibit at least one cooling channel along its wall. These coolant channels can, for example, be connected to a cooling water circuit whereby during operation of the accumulator arrangement, resulting heat can be dissipated.
Data Source
AI summary
An accumulator arrangement including several separate storage facilities for the storage of electrical energy, wherein every storage facility is incorporated in a bar-shaped hollow profile forming an equipment case, wherein the hollow profiles are connected to one another to form a tight composite.