Generator and Rectifier Feedback Control for AC/DC Fault Delays

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Solution Overview

Problem

Existing power generation control systems experience inherent control delays due to separate control functions for AC and DC power stages, which can lead to delayed fault correction in aerospace and other applications.

Innovation Solution

A system with integrated generator and rectifier controllers for direct communication and feedback, allowing for immediate fault detection and modulation of power outputs across both stages to mitigate control delays and ensure quick fault response.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If separate control functions are used for AC and DC power stages, then each stage can be controlled independently, but control delay occurs when fault events need correction

Engineering Contradiction:
ImproveIndependent stage controlVSAvoidControl delay
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent combines the AC stage controller and DC stage controller into a unified control system where both controllers are operatively connected for direct communication. This merging allows fault detection and correction to propagate immediately between stages, eliminating the time delay associated with separate independent control functions while preserving the ability to control each stage independently through the direct communication channel.

Inventive Principle:
Principle #5Merging (Combining)

2Speed

If direct communication is implemented between controllers, then fault detection and correction speed improves, but system complexity increases

Engineering Contradiction:
ImproveFault response speedVSAvoidController communication complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The patent implements feedback mechanisms where the AC stage controller and DC stage controller exchange operational status and fault information through direct communication. Each controller monitors its own stage and provides feedback to the other, enabling rapid fault detection and correction. This feedback-based approach achieves fast response speeds without requiring complex centralized control, as each controller independently processes feedback from its stage and communicates only essential information to the other controller.

Inventive Principle:
Principle #23Feedback

Data Source

PatentEP4277110A1Systems and methods for power generation control
Publication Date: 2023.11.15 HAMILTON SUNDSTRAND CORP
  • EP4277110A1 patent drawingFigure 1
  • EP4277110A1 patent drawing
  • EP4277110A1 patent drawing

AI summary

In accordance with at least one aspect of this disclosure, a system includes a generator controller (108) configured to receive input from an AC power source, an exciter (104a), and a generator (104b), and output one or more signals to an exciter (104a) to control generation of generator output. The system also includes a rectifier controller (110) configured to receive input from the generator controller (108), the exciter (104a), and a rectifier, and output one or more control signals to the generator controller (108) and the rectifier to control active rectification of the generator output.