Acetogenic Bacteria Bioconversion of CO and CO2

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Solution Overview

Problem

The increasing atmospheric concentrations of carbon dioxide and carbon monoxide from industrial processes contribute to climate change and global warming, and existing technologies struggle to effectively utilize these gases in biological processes due to their highly oxidized state and flammable nature, respectively.

Innovation Solution

A process involving acetogenic bacteria with sodium and proton translocating ATPases is used in bioreactors to convert carbon monoxide and carbon dioxide into organic acids and alcohols, utilizing sodium ions and maintaining specific pH levels to enhance carbon capture and alcohol production.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If carbon dioxide and carbon monoxide are utilized in biological processes, then carbon capture and conversion to useful products is improved, but the difficulty arises from their highly oxidized state making them resistant to biological utilization

Engineering Contradiction:
Improvecarbon conversion rateVSAvoidresistance to biological utilization
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces acetogenic bacteria as intermediary organisms that specialize in converting carbon dioxide and carbon monoxide into organic acids and alcohols. These bacteria act as mediators between the resistant gaseous carbon compounds and useful biological products, overcoming the inherent resistance of CO2 and CO to biological utilization through specialized metabolic pathways.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent modifies the chemical state and availability of carbon by converting gaseous CO2 and CO into dissolved organic compounds through bacterial fermentation. This parameter change transforms the carbon from a resistant gaseous state to a biologically可利用 organic state, enabling further conversion into useful products.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If hydrogen is utilized from industrial processes, then carbon monoxide and carbon dioxide conversion is improved, but hydrogen storage and utilization becomes difficult due to its flammable nature

Engineering Contradiction:
Improvehydrogen utilization rateVSAvoidflammability
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent uses acetogenic bacteria as intermediary organisms that safely convert hydrogen, carbon monoxide, and carbon dioxide into stable organic products. The bacteria act as a buffer between the flammable hydrogen and the final stable products, eliminating the need for direct hydrogen storage and handling while maintaining high conversion efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful flammable hydrogen into useful organic acids and alcohols through bacterial fermentation. This transformation turns the hazard of hydrogen storage and handling into a beneficial process that produces stable, storable products while eliminating the flammability issue.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Productivity

If high concentrations of carbon dioxide and carbon monoxide are processed, then carbon capture effectiveness is improved, but the complexity of the bioreactor system increases

Engineering Contradiction:
Improvecarbon capture effectivenessVSAvoidbioreactor system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent divides the carbon conversion process into separate functional stages: carbon dioxide and carbon monoxide conversion to organic acids in one bioreactor, followed by conversion to alcohols in a second bioreactor. This segmentation allows each stage to be optimized independently, managing system complexity while maintaining high carbon capture effectiveness.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs acetogenic bacteria that can utilize multiple carbon sources (carbon dioxide, carbon monoxide, and hydrogen) simultaneously in a single bioreactor system. This multi-functionality reduces the need for separate processing systems, simplifying the overall architecture while maintaining high carbon capture effectiveness.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Productivity

If sodium ions are provided at high feed rates to acetogenic bacteria, then organic acid production is improved, but the requirement for precise sodium ion control increases

Engineering Contradiction:
Improveorganic acid production rateVSAvoidsodium ion control precision
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The patent implements feedback control mechanisms to monitor and adjust sodium ion feed rates based on actual bacterial consumption and organic acid production. This feedback system automatically optimizes the sodium ion supply, maintaining high productivity while reducing the operational burden of precise manual control through real-time monitoring and automated adjustment.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This process achieves high conversion rates of carbon monoxide and carbon dioxide, producing organic acids and alcohols while reducing the carbon footprint, thereby addressing the challenge of utilizing industrial gases and capturing carbon that would otherwise be emitted.

Implementation Method 1

fermenting the gaseous substrate Gx with the acetogenic bacteria Mx in a fermentation broth comprising the acetogenic bacteria Mx and the one or more sodium ion sources to produce one or more organic acids

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 2

The acetogenic bacteria Mx includes a sodium translocating ATPase that is active during fermentation in the bioreactor Bx

Methodology Applied
Scientific EffectSodium translocating ATPase:

Implementation Method 3

fermenting the gaseous substrate Gi in the bioreactor Bi with the acetogenic bacteria Mi in a fermentation broth comprising the acetogenic bacteria Mi to produce a liquid stream comprising one or more alcohols

Methodology Applied
Scientific EffectFermentation: Fermentation

Implementation Method 4

The acetogenic bacteria Mi includes a proton translocating ATPase that is active during fermentation in the bioreactor Bi

Methodology Applied
Scientific EffectProton translocating ATPase:

Implementation Method 5

capturing carbon that would otherwise be emitted

Methodology Applied
Scientific EffectCarbon capture:

Data Source

PatentEP3833772B1Carbon monoxide and carbon dioxide bioconversion process
Publication Date: 2024.12.11 JUPENG BIO HK LTD
  • EP3833772B1 patent drawingFigure 1
  • EP3833772B1 patent drawingFigure 2
  • EP3833772B1 patent drawingFigure 3

AI summary

A process is provided for bioconversion of carbon monoxide and carbon dioxide. More specifically, the process includes fermenting carbon monoxide and carbon dioxide containing substrate with acetogenic bacteria. The process provides for high levels of carbon monoxide and carbon dioxide conversions and utilization of hydrogen.