Acid-Base Treated Polyamide Media Balancing Protein Recovery and Strength

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Solution Overview

Problem

Existing methods for removing contaminants from protein-containing solutions, such as those using ion exchange columns and size exclusion mechanisms, result in the adsorption of target proteins, reducing their recovery rate, and the polyamide media lose strength when treated with acids or alkalis.

Innovation Solution

A method involving treating a polyamide medium with acidic or alkaline aqueous solutions to alter its surface properties, specifically using solutions with pH 5 or less for acids and pH 10 or more for alkalis, to produce a polyamide medium that maintains strength and reduces target protein adsorption, thereby enhancing recovery rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If conventional adsorption methods (ion exchange column or hydrophobic gel) are used to remove contaminants, then contaminant removal is achieved, but target protein adsorption also occurs reducing recovery rate

Engineering Contradiction:
Improvecontaminant removalVSAvoidtarget protein recovery rate
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent applies parameter changes by treating the polyamide medium with acidic or alkaline aqueous solutions to modify its surface properties. This treatment alters the charge distribution and hydrophilicity of the polyamide medium, enabling it to selectively adsorb contaminants while minimizing target protein adsorption, thus resolving the contradiction between contaminant removal and protein recovery rate

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies local quality by creating non-uniform charge distribution within the polyamide medium through acid-base treatment. The treatment generates both positive and negative charge regions locally within the medium structure, allowing different regions to selectively interact with different types of contaminants while maintaining low non-specific protein binding

Inventive Principle:
Principle #3Local quality

2Loss of substance

If polyamide medium is treated with strong acid or base to modify surface properties, then protein adsorption is reduced, but medium strength deteriorates

Engineering Contradiction:
Improvetarget protein adsorptionVSAvoidpolyamide medium strength
Core Design Contradiction:
Loss of substanceVSStrength

Solution Approach 1:

The patent applies parameter changes by carefully controlling the pH range and treatment conditions of the acid-base treatment. By using mild acidic or alkaline aqueous solutions with controlled concentration and exposure time, the surface properties of the polyamide medium are modified to reduce protein adsorption while avoiding excessive degradation that would compromise medium strength

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent applies continuity of useful action by implementing a sequential treatment process where the polyamide medium undergoes controlled acid-base treatment followed by proper washing and stabilization. This continuous process ensures that the beneficial surface modification is achieved while maintaining structural integrity through proper process control

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The treated polyamide medium achieves a higher recovery rate of target proteins and maintains its strength, effectively purifying protein-containing solutions, particularly those with antibody aggregates, by selectively removing contaminants while minimizing protein adsorption.

Implementation Method 1

a method using an ion exchange column or a hydrophobic gel utilizing an adsorption mechanism

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a method for removing a contaminant using a size exclusion mechanism has proposed, including a method using a size exclusion column

Methodology Applied
Scientific EffectSize exclusion: Filter (physical)

Data Source

PatentUS12383884B2Polyamide medium for purifying protein-containing solution and method for producing polyamide medium
Publication Date: 2025.08.12 ASAHI KASEI LIFE SCIENCE CORPORATION
  • US12383884B2 patent drawing

AI summary

A method for producing a polyamide medium for purifying a protein-containing solution, comprising: a step of treating a polyamide medium before a treatment with an acidic or alkaline aqueous solution, with an acidic or alkaline aqueous solution.