Acid-Functionalized Filter Medium for Allergen Deactivation

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Solution Overview

Problem

Current filter materials fail to effectively and durably remove allergens from the air, as they either lose anti-allergenic potency over time due to degradation from temperature and humidity fluctuations or develop resistances, and lack long-term bactericidal action.

Innovation Solution

A filter medium with an acid-functionalized layer comprising a first acid with a pKa value of 0 to 7 and a C8 to C18 fatty acid, which synergistically enhances allergen deactivation and retention, maintaining effectiveness and hygiene over the filter's lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If polyphenols are used as allergen deactivators in filter media, then initial anti-allergic potential is achieved, but effectiveness decreases over time due to degradation and washing out by ageing processes

Engineering Contradiction:
Improveanti-allergic potentialVSAvoidduration of allergen deactivation
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical parameters of the filter medium by using acids with specific pKa values (0-7) instead of polyphenols. This parameter change ensures the deactivating substances remain stable and effective throughout the filter's service life, resolving the contradiction between initial effectiveness and long-term durability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite filter medium combining a particle-filtering region with an acid-functionalized layer containing specific acids. This composite structure integrates both filtration and long-term allergen deactivation functions, maintaining reliability over extended periods unlike polyphenol-based solutions.

Inventive Principle:
Principle #40Composite materials

2Reliability

If aromatic sulphonic acid derivatives are used as allergen deactivators, then antibacterial action is achieved, but resistances develop over time

Engineering Contradiction:
Improvebactericidal actionVSAvoidduration of antibacterial effect
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent changes the chemical nature of the active substance from aromatic sulphonic acid derivatives to acids with specific pKa values (0-7). This parameter change eliminates the resistance development issue while maintaining bactericidal action, achieving long-term reliability without the drawbacks of prior solutions.

Inventive Principle:
Principle #35Parameter changes

3Reliability

If filter media are designed to remove allergens effectively, then allergen deactivation is improved, but the materials degrade due to temperature and humidity fluctuations

Engineering Contradiction:
Improveallergen removal efficiencyVSAvoidstability of filter material
Core Design Contradiction:
ReliabilityVSStability of the object's composition

Solution Approach 1:

The patent selects acids with pKa values in the range of 0-7, which have optimal stability properties under varying temperature and humidity conditions. This parameter selection resolves the contradiction by maintaining both high allergen removal efficiency and compositional stability throughout the filter's operational life.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The combination of specific acids in the filter medium significantly prolongs allergen deactivation and provides a bactericidal action, ensuring the filter remains effective and hygienic throughout its use, outperforming previous solutions like polyphenols and aromatic sulphonic acid derivatives.

Implementation Method 1

an acid-functionalized layer, wherein the acid-functionalized layer comprises a first acid with a pKa1 value of 0 to 7 and a second acid comprising a C8 to C18 fatty acid

Methodology Applied
Scientific EffectChemical interaction: Chemical Bonding

Implementation Method 2

Filter medium for filtering gas particle systems

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS10315146B2Filter medium for deactivating allergens
Publication Date: 2019.06.11 CARL FREUDENBERG KG
  • US10315146B2 patent drawing
  • US10315146B2 patent drawing

AI summary

Filter medium, comprising at least one acid-functionalized layer, characterized in that the acid-functionalized layer has a first acid with a pks 1 value of 0 to 7 and a C8 to C18 fatty acid as the second acid.