Acid Gas Adsorption Device with Moisture-Resistant Binder

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Solution Overview

Problem

Existing acid gas adsorption devices using organic binders soluble in protic polar solvents face instability due to environmental factors like water vapor, leading to inconsistent carbon dioxide absorption performance.

Innovation Solution

An acid gas adsorption device utilizing an organic binder soluble in aprotic polar solvents and insoluble in protic polar solvents, combined with acid gas-adsorbable particles, forms a stable structure with a three-dimensional network or porous lamellar surface, maintaining adsorption ability despite environmental changes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If an organic binder soluble in protic polar solvent is used to bind acid gas-adsorbable particles, then the particles can be retained in a stable structure, but the structure changes under environmental influence (water vapor) leading to poor reliability

Engineering Contradiction:
Improvestructural stabilityVSAvoidadsorption performance consistency
Core Design Contradiction:
Stability of the object's compositionVSReliability

Solution Approach 1:

The patent changes the solubility parameter of the organic binder by selecting a binder soluble in aprotic polar solvents rather than protic polar solvents. This parameter change makes the binder resistant to water vapor and environmental moisture, preventing structural changes and maintaining stable adsorption performance under varying environmental conditions.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite material system consisting of acid gas-adsorbable particles combined with an organic binder having specific solubility characteristics. This composite structure leverages the adsorption capability of particles while the binder provides structural stability and environmental resistance, achieving both high performance and reliability.

Inventive Principle:
Principle #40Composite materials

2Reliability

If an organic binder soluble in aprotic polar solvent is used, then resistance to water and environmental factors is improved, but the binder must be dissolved in a specific solvent system requiring precise control

Engineering Contradiction:
Improvewater resistanceVSAvoidprocessing complexity
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The aprotic polar solvent acts as an intermediary medium that enables the organic binder to be processed and applied to the acid gas-adsorbable particles. This intermediary allows for stable dispersion and bonding while maintaining water resistance, and can be removed or evaporated after application, simplifying the manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device maintains excellent acid gas adsorption capacity by preventing structural changes from water exposure, ensuring consistent performance across varying conditions without requiring heat treatment or high energy input.

Implementation Method 1

an organic binder soluble in a protic polar solvent, in which the organic binder binds and retains the amine compound

Methodology Applied
Scientific EffectAdhesion: Adhesive

Implementation Method 2

a Carbon dioxide Capture, Utilization and Storage (CCUS) cycle has been known. As a carbon dioxide adsorption device to be used for such separation and capture of carbon dioxide

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS20250235811A1Acid gas adsorption device and method of producing acid gas adsorption device
Publication Date: 2025.07.24 NGK INSULATORS LTD
  • US20250235811A1 patent drawing
  • US20250235811A1 patent drawing
  • US20250235811A1 patent drawing

AI summary

A acid gas adsorption device includes acid gas-adsorbable particles and an organic binder. The acid gas-adsorbable particles are each capable of adsorbing an acid gas. The organic binder is capable of binding the acid gas-adsorbable particles. The organic binder is soluble in an aprotic polar solvent and is substantially insoluble in a protic polar solvent.