Acid Gas Capture Supply-Line Resistors for CO2 Flow Balance

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Solution Overview

Problem

Existing acid gas capture systems face issues with uneven flow rates and temperature variations across CO2 adsorption devices due to differing flow passage resistances, leading to reduced adsorption capacity and material deterioration.

Innovation Solution

An acid gas capture system with a fluid supply line incorporating branching portions, flow dividing portions, and resistors to equalize flow rates across multiple adsorption devices, allowing for controlled flow passage resistance and bypass options to optimize gas distribution and desorption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If desorption gas is supplied to multiple CO2 adsorption devices in a distributed manner, then the number of CO2 supply fans can be reduced, but temperature variation occurs between devices due to different flow passage resistances

Engineering Contradiction:
Improvenumber of CO2 supply fansVSAvoidtemperature uniformity across devices
Core Design Contradiction:
Ease of manufactureVSTemperature

Solution Approach 1:

The patent introduces flow passage resistance adjusting members into individual flow dividing portions to create localized flow control. Each branch can have its flow resistance independently adjusted to compensate for differences in device characteristics, ensuring uniform temperature distribution across all CO2 adsorption devices while maintaining the distributed gas supply architecture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the flow passage resistance parameter in each branch by introducing adjustable resistance members. By modifying this physical parameter locally in each flow dividing portion, the system achieves uniform gas distribution and temperature control across multiple devices without requiring additional fans.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If flow passage resistance is not equalized across devices, then devices with smaller resistance receive excessive flow rates, but this causes temperature rise and material deterioration

Engineering Contradiction:
Improvegas flow rateVSAvoidmaterial stability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies local flow control by placing adjustable resistance members in each flow dividing portion. This allows individual adjustment of gas flow to each CO2 adsorption device, preventing excessive flow rates that would cause temperature rise and material deterioration while maintaining adequate productivity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent implements a control mechanism that monitors flow rates and temperature in each branch, and adjusts the flow passage resistance accordingly. This feedback control prevents excessive flow rates that would lead to material deterioration while maintaining optimal productivity.

Inventive Principle:
Principle #23Feedback

3Temperature

If flow passage resistance is not equalized across devices, then devices with larger resistance receive insufficient flow rates, but this prevents reaching required desorption temperature

Engineering Contradiction:
Improvedesorption temperature achievementVSAvoidgas flow rate to devices
Core Design Contradiction:
TemperatureVSProductivity

Solution Approach 1:

The patent introduces flow passage resistance adjusting members into individual flow dividing portions to create localized flow control. Each branch can have its flow resistance independently adjusted to ensure adequate gas flow reaches devices with higher resistance, enabling them to achieve the required desorption temperature.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the flow passage resistance parameter in each branch to optimize gas distribution. By adjusting this parameter locally, devices with larger resistance receive sufficient flow rates to reach desorption temperature while maintaining overall system productivity.

Inventive Principle:
Principle #35Parameter changes

4Temperature

If resistors are added to flow dividing portions, then flow rates can be equalized, but device complexity increases

Engineering Contradiction:
Improvetemperature uniformityVSAvoidfluid supply line structure
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The patent introduces flow passage resistance adjusting members into individual flow dividing portions to create localized flow control. Each branch can have its flow resistance independently adjusted to compensate for differences in device characteristics, ensuring uniform temperature distribution across all CO2 adsorption devices while maintaining the distributed gas supply architecture.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent changes the flow passage resistance parameter in each branch by introducing adjustable resistance members. By modifying this physical parameter locally in each flow dividing portion, the system achieves uniform gas distribution and temperature control across multiple devices without requiring additional fans.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system enhances CO2 adsorption capacity and prevents material deterioration by ensuring uniform flow rates and temperatures across devices, improving efficiency and longevity of the adsorption process.

Implementation Method 1

the flow rate of the desorption gas to the CO2 adsorption device with a relatively small flow passage resistance becomes relatively larger, and the flow rate of the desorption gas to the CO2 adsorption device with a relatively large flow passage resistance becomes relatively smaller

Methodology Applied
Scientific EffectFlow passage resistance: Pressure Drop

Implementation Method 2

the pellet-like carbon dioxide adsorption materials adsorb CO2 from a gas fluid passing through the adsorption material layers at a predetermined adsorption temperature

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 3

when heated to a desorption temperature exceeding the adsorption temperature, desorb the adsorbed CO2

Methodology Applied
Scientific EffectDesorption: Desorption

Implementation Method 4

heating the plurality of acid gas adsorption devices and supplying a desorption gas to the plurality of acid gas adsorption devices

Methodology Applied
Scientific EffectThermal energy: Heating

Data Source

PatentUS20250242292A1Acid gas capture system
Publication Date: 2025.07.31 NGK INSULATORS LTD
  • US20250242292A1 patent drawing
  • US20250242292A1 patent drawing
  • US20250242292A1 patent drawing

AI summary

An acid gas capture system includes: a plurality of acid gas adsorption devices each including an acid gas adsorption material; and a fluid supply line. The fluid supply line allows distribution and supply of a fluid to the plurality of acid gas adsorption devices. The fluid supply line includes a branching portion and a plurality of flow dividing portions. The plurality of flow dividing portions each connect the branching portion and each of the plurality of acid gas adsorption devices to each other. A resistor is provided to each of the plurality of flow dividing portions.