Pressurized Heating in Acid Gas Capture Adsorption Beds

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Solution Overview

Problem

Existing acid gas capture systems face inefficiencies in heating the gas adsorption part under reduced pressure, leading to increased energy requirements for desorbing the acid gas.

Innovation Solution

An acid gas capture system that operates under pressurized conditions, using a heating medium with a pressure above atmospheric pressure to efficiently heat and desorb the acid gas adsorption material, capturing the gas with reduced energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the acid gas adsorption part is heated under reduced pressure to desorb the acid gas, then the acid gas can be captured, but the heating efficiency decreases and energy consumption increases

Engineering Contradiction:
Improveenergy consumption for desorptionVSAvoidheating efficiency
Core Design Contradiction:
Use of energy by moving objectVSLoss of energy

Solution Approach 1:

The patent changes the pressure parameter from reduced pressure to atmospheric pressure or higher during the desorption heating process. This parameter change improves heating efficiency because heat transfer is more effective at higher pressures, reducing the energy required to heat the adsorption part and desorb the acid gas while maintaining effective capture.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If the pressure is reduced below atmospheric pressure to suck and capture the acid gas, then the acid gas can be separated, but the heating efficiency of the gas adsorption part decreases

Engineering Contradiction:
Improveacid gas captureVSAvoidheating efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The patent employs periodic action by alternating between pressure reduction phases (for acid gas capture) and pressure maintenance or increase phases (for efficient heating and desorption). During capture, pressure is reduced to suction the acid gas; during subsequent heating, pressure is maintained at atmospheric or higher levels to ensure efficient heat transfer, thus resolving the conflict between capture effectiveness and heating efficiency.

Inventive Principle:
Principle #19Periodic action

3Quantity of substance

If the pressure is reduced to capture the acid gas, then separation can be achieved, but the energy required for desorbing the acid gas increases

Engineering Contradiction:
Improveacid gas separationVSAvoidenergy required for desorption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The patent utilizes parameter changes by transitioning from pressure reduction (for separation) to atmospheric pressure or higher (for desorption). This change in pressure parameter allows efficient heat transfer during desorption, reducing the total energy required to desorb the acid gas while maintaining effective separation during the pressure reduction phase.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively captures acid gas with less energy by utilizing a pressurized heating medium to enhance heating efficiency and reduce the energy needed for desorption.

Implementation Method 1

an adsorption step of causing an acid gas adsorption material to adsorb an acid gas to separate the acid gas from the atmosphere

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a desorption step of heating a gas adsorption part to a predetermined desorption temperature to cause the acid gas adsorption material to desorb the acid gas

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 3

The heating medium supply part is capable of supplying a heating medium having a pressure above the atmospheric pressure to the flow passage

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20260001027A1Acid gas capture system and acid gas capture method
Publication Date: 2026.01.01 NGK INSULATORS LTD
  • US20260001027A1 patent drawing
  • US20260001027A1 patent drawing
  • US20260001027A1 patent drawing

AI summary

An acid gas capture system includes: an acid gas adsorption part including an acid gas adsorption material capable of adsorbing an acid gas contained in a gas to be treated and capable of desorbing the adsorbed acid gas; a housing part, which includes a flow passage to which the gas to be treated is to be supplied, and which is configured to house the acid gas adsorption part so that the acid gas adsorption material is positioned in the flow passage; a heating medium supply part capable of supplying a heating medium having a pressure above an atmospheric pressure to the flow passage; and a capture part capable of capturing a captured gas containing the heating medium having passed through the acid gas adsorption part and the acid gas desorbed from the acid gas adsorption material, from the housing part.