Acid Purifier with Integrated Liquid Level Control and Peltier Cooling
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Solution Overview
Problem
Conventional acid purification apparatuses face issues with temperature control accuracy, liquid level monitoring, and condensation efficiency, leading to potential errors and safety risks due to external temperature sensing, manual liquid level inspection, and susceptibility to air and water temperature fluctuations.
Innovation Solution
The apparatus includes an integrated liquid level control component, a thermocouple-type temperature sensor placed inside the acid for accurate temperature measurement, and a Peltier semiconductor cooler for stable condensation, along with a non-contact ultrasonic liquid level sensor and pressure sensor for automatic control, ensuring precise temperature control and safe operation.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If the temperature sensor is installed outside the container to avoid corrosion, then the sensor is protected from acid corrosion, but the temperature measurement accuracy deteriorates due to the temperature difference between the outer wall and the acid liquid
Solution Approach 1:
The patent introduces a thermally conductive adhesive layer as an intermediary between the temperature sensor and the container inner wall. This adhesive layer has high thermal conductivity to efficiently transmit heat from the acid liquid to the sensor, while the sensor remains protected inside the container. The adhesive layer resolves the contradiction by providing both thermal coupling for accurate measurement and physical protection for the sensor.
2Device complexity
If a multi-position temperature controller is used, then the device complexity is reduced, but the temperature control precision deteriorates because it cannot set temperature values accurately
Solution Approach 1:
The patent replaces the mechanical multi-position controller with a digital temperature controller that features continuous adjustable temperature settings. This digital controller can precisely set and maintain specific temperature values, eliminating the coarse stepped control of mechanical switches. The digital system provides accurate temperature control while maintaining reasonable device complexity through integrated electronics.
3Device complexity
If air cooling mode or tap water cooling mode is used for condensation, then the device complexity is reduced, but the condensation efficiency deteriorates due to susceptibility to air temperature and water temperature fluctuations
Solution Approach 1:
The patent employs a Peltier semiconductor cooler that actively controls the condensation temperature through electrical parameter adjustment. By applying voltage to the Peltier device, the system can precisely control the temperature difference between the condensation surface and the cooling water, ensuring efficient condensation regardless of ambient air temperature or water temperature variations. This active thermal management maintains high condensation efficiency while using a relatively simple solid-state device.
4Device complexity
If infrared lamp or resistance wire is used as heat source, then the device complexity is reduced, but the safety deteriorates because it is open flame and easily ignites inflammable gas
Solution Approach 1:
The patent replaces open flame or resistance wire heating with a PTC (Positive Temperature Coefficient) ceramic heater. This solid-state heating element converts electrical energy to thermal energy without open flame, eliminating the fire hazard. The PTC material inherently limits maximum temperature through its positive temperature coefficient characteristic, providing automatic safety protection. This modern heating method maintains simplicity while removing the harmful combustion effects.
5Device complexity
If visual inspection mode is used for liquid level monitoring, then the device complexity is reduced, but the reliability deteriorates because personnel may forget to perform inspection, leading to dry burning or fire
Solution Approach 1:
The patent introduces an automatic liquid level feedback control system using ultrasonic sensors to continuously monitor the liquid level in the container. When the liquid level drops below a safe threshold, the system automatically sends feedback signals to stop heating or add liquid, preventing dry burning and fire hazards. This closed-loop feedback mechanism eliminates reliance on manual inspection while maintaining reasonable system complexity through automated control.
6Device complexity
If no automatic liquid level control is implemented, then the device complexity is reduced, but the safety deteriorates because overfilled acid liquid will spill out and corrode surrounding objects
Solution Approach 1:
The patent implements automatic liquid level feedback control using ultrasonic sensors positioned at the maximum fill level. When the liquid reaches this level, the sensor provides feedback to automatically stop liquid addition, preventing overflow and corrosion of surrounding objects. This simple yet effective feedback mechanism maintains safety without adding complex control systems.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The solution provides accurate temperature measurement and control, automatic liquid level monitoring, and stable condensation, reducing the risk of errors and safety hazards, ensuring efficient and safe acid purification.
Implementation Method 1
a heater, for heating the container for the acid to be purified, to obtain hot acid steam
Implementation Method 2
a condenser, configured to condense the hot acid steam
Implementation Method 3
a thermocouple-type temperature sensor placed inside the acid for accurate temperature measurement
Implementation Method 4
a Peltier semiconductor cooler for stable condensation
Implementation Method 5
a non-contact ultrasonic liquid level sensor and pressure sensor for automatic control
Data Source
AI summary
An acid purifier, comprising: a container (1) for an acid to be purified; a heater (2); a condenser (3) including a Peltier semiconductor cooler, a condenser body (600) and a refrigerant temperature sensor; a purified acid liquid collection bottle (4) connected with the condenser; a controller; an integrated liquid level control component (300) for the acid to be purified, connected with the container (1) for the acid to be purified, and arranged in such a way that a liquid level pipe (320), a liquid adding funnel (310) and a waste liquid discharge valve (330) are integrated; and an acid liquid temperature sensor (400, 500) arranged in the acid to be purified.


