Acidic Metal Oxide Electrode Blends Without Electrolyte Degradation

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing battery technologies face issues with acidic groups degrading system components and catalyzing unwanted side reactions, leading to electrolyte decomposition and cell failure, while superacidity is too strong for many applications.

Innovation Solution

Development of nanoparticle-sized metal oxides with controlled surface acidity (pH < 7, H0 > −12) and conductive carbon, used in electrodes with low active material loading, allowing for enhanced reactivity and electron mobility without superacidity, and incorporating acidic electrolytes or electrodes to improve capacity and cyclability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If acidic groups are introduced to enhance reactivity and electron mobility, then catalytic activity and electron mobility are improved, but system components are degraded and electrolyte decomposition occurs

Engineering Contradiction:
Improveelectron mobilityVSAvoidcomponent stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies parameter changes by precisely controlling the acidity level of metal oxide surfaces. Instead of using strong acids that cause degradation, the invention uses metal oxides with specific surface acidity parameters (Hammett acidity function H0 between -10 and -14) that provide enhanced electron mobility while avoiding component degradation and electrolyte decomposition. This parameter optimization resolves the contradiction between improving power and maintaining reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The invention applies local quality by creating acidic sites only on the surface of metal oxide particles rather than throughout the entire system. The metal oxide surfaces are treated to possess acidic characteristics locally at the surface level, which enhances electron mobility and catalytic activity, while the bulk material and other system components remain stable and non-degradative.

Inventive Principle:
Principle #3Local quality

2Productivity

If superacidity is used to maximize catalytic activity, then reaction rate is enhanced, but unwanted side reactions are catalyzed and system components are degraded

Engineering Contradiction:
Improvereaction rateVSAvoidside reactions
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent resolves this contradiction by changing the acidity parameter from superacidic levels (H0 < -14) to a controlled acidic range (H0 between -10 and -14). This optimized parameter range provides sufficient catalytic activity for enhanced reaction rates while avoiding the excessive acidity that catalyzes unwanted side reactions and degrades system components.

Inventive Principle:
Principle #35Parameter changes

3Quantity of substance

If high active material loading is used to increase capacity, then energy storage capacity is improved, but electrode construction complexity increases

Engineering Contradiction:
Improveactive material loadingVSAvoidelectrode construction
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The invention applies composite materials by combining metal oxide particles with conductive carbon materials to form a composite electrode structure. This composite approach allows for high active material loading (up to 95 wt% metal oxide) while the conductive carbon network provides necessary electrical conductivity and structural support, simplifying the overall electrode construction process.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Achieves higher capacity (up to 1000 mAh/g) and extended cycle life (up to 100 cycles) in batteries by utilizing nanoparticle-sized metal oxides with controlled surface acidity and acidic electrolytes or electrodes, without degrading components.

Implementation Method 1

the surface hydroxyl groups are thought to promote electron transfer from the conduction band to chemisorbed oxygen molecules

Methodology Applied
Scientific EffectElectron transfer: Photoelectric Effect

Implementation Method 2

affecting such things as its catalytic activity and electron mobility

Methodology Applied
Scientific EffectCatalysis: Catalysis

Implementation Method 3

Metal oxide surface characteristics are ignored and, outside of the chemical catalysis literature, very little innovation is directed toward controlling or altering the surfaces of known metal oxides to achieve performance goals

Methodology Applied
Scientific EffectSurface acidity control: Adsorption

Implementation Method 4

a nanoparticle-sized conductive carbon in a range of 20% to 40% by weight

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 5

incorporating acidic electrolytes or electrodes to improve capacity and cyclability

Methodology Applied
Scientific EffectElectrochemical reaction: Redox Reactions

Data Source

PatentUS20250391831A1Blended active materials for battery cells
Publication Date: 2025.12.25 HHELI LLC
  • US20250391831A1 patent drawing
  • US20250391831A1 patent drawing
  • US20250391831A1 patent drawing

AI summary

Acidified metal oxides combined with non-acidified metal oxides used as a battery electrode active material.