Dynamic Acidizing Injection Rate Control for Wormhole Penetration

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Solution Overview

Problem

Traditional acidizing methods in subterranean formations often fail to create deep-penetrating wormholes due to inappropriate injection rates, leading to inefficient hydrocarbon production and damage in carbonate formations.

Innovation Solution

The method involves determining the wellbore pressure and fluid flow distribution to create a pore volume to breakthrough (PVBT) curve, allowing for real-time adjustments in acidizing fluid injection rates to achieve optimal interstitial velocities, thereby identifying and controlling wormholing regimes, such as compact, uniform, or dominant dissolution, using numerical models and diverting agents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Length of moving object

If the injection rate is increased to create wormholes, then the acid can penetrate deeper into the formation, but the wormholes become thick and shallow rather than deep-penetrating

Engineering Contradiction:
Improvewormhole penetration depthVSAvoidacidizing treatment efficiency
Core Design Contradiction:
Length of moving objectVSProductivity

Solution Approach 1:

The patent applies dynamics by transitioning from a static constant injection rate to a dynamic declining injection rate profile. The injection rate is reduced over time during the acidizing treatment, allowing the system to adapt as wormholes develop. This dynamic adjustment enables the acid to penetrate deeper while maintaining efficient wormhole formation, resolving the contradiction between penetration depth and treatment efficiency.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent changes the injection rate parameter from a constant high value to a declining profile over time. This parameter change allows the system to optimize wormhole development at different stages: higher initial rates create wormholes, while declining rates enable deeper penetration. This resolves the contradiction by adjusting the injection rate parameter dynamically throughout the treatment process.

Inventive Principle:
Principle #35Parameter changes

2Length of moving object

If the injection rate is decreased to achieve deep penetration, then wormholes can penetrate deeper into the formation, but large volumes of acid are required and pump capacity is limited

Engineering Contradiction:
Improvewormhole penetration depthVSAvoidacid volume required
Core Design Contradiction:
Length of moving objectVSQuantity of substance

Solution Approach 1:

The declining injection rate profile dynamically adjusts the acid volume delivery over time. By starting with higher rates and gradually declining, the system maximizes penetration depth while optimizing acid volume utilization. This dynamic approach prevents both the waste of acid volume associated with constant high rates and the penetration limitations of constant low rates.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent applies preliminary action by establishing wormholes early in the treatment with higher injection rates before transitioning to lower rates for deep penetration. This preliminary wormhole creation provides conduits that guide subsequent acid flow, ensuring that the acid volume is efficiently utilized for deep penetration rather than being wasted on creating new pathways.

Inventive Principle:
Principle #10Preliminary action

3Ease of operation

If traditional MAPDIR injection is used, then the process is simple to operate, but it uses large volumes of acid and may not produce the desired dominant wormhole regime

Engineering Contradiction:
Improveinjection rate control simplicityVSAvoidwormhole regime control precision
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent implements feedback by using real-time monitoring of injection parameters and wormhole development to adjust the injection rate profile. The declining rate is determined based on formation response and wormhole propagation characteristics, allowing precise control of the dominant wormhole regime while maintaining operational simplicity through automated control systems.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system transitions from static constant-rate operation to dynamic declining-rate operation, enabling precise control of wormhole regime development. The dynamic adjustment of injection rate provides the precision needed to achieve dominant wormhole formation while maintaining ease of operation through systematic rate decline profiles.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances acidizing treatments by increasing stimulation efficiency, reducing damage, and ensuring effective wormhole formation, leading to improved hydrocarbon production and reduced hands-on time for engineers.

Implementation Method 1

The acid of the aqueous acid treatment reacts with acid soluble materials contained in the formation to increase the size of the pore spaces and increase the permeability of the formation

Methodology Applied
Scientific EffectChemical dissolution: Solvation

Implementation Method 2

involves the introduction of an acid into a subterranean formation under pressure so that the acid flows through the pore spaces of the formation

Methodology Applied
Scientific EffectPressure-driven flow: Pressure Gradient

Data Source

PatentUS11613992B2Methods and systems for characterizing and/or monitoring wormhole regimes in matrix acidizing
Publication Date: 2023.03.28 HALLIBURTON ENERGY SERVICES INC
  • US11613992B2 patent drawing
  • US11613992B2 patent drawing
  • US11613992B2 patent drawing

AI summary

Methods and systems for designing, monitoring, and/or performing acidizing treatments in subterranean formations are provided. A method comprises: determining a wellbore pressure and a fluid flow distribution for an acidizing fluid introduced into an interval of a well bore penetrating a portion of a subterranean formation; determining an optimum interstitial velocity for the acidizing fluid in the subterranean formation and an interstitial velocity of the acidizing fluid at a tip of a wormhole in the subterranean formation at a first flow rate at each of a plurality of depths; and if the interstitial velocity of the acidizing fluid at the tip of the wormhole is less than the optimum interstitial velocity at one or more of the plurality of depths, identifying a second flow rate for introducing the acidizing fluid into the interval of the well bore that is greater than the first flow rate.