Acoustic Anomaly Diagnosis Using STFT Temporal Spectral Features

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Solution Overview

Problem

Existing anomaly diagnosis technologies face challenges in determining the type of anomaly when different anomalies exhibit the same spectrum pattern, and in diagnosing unknown anomalies that differ from typical anomalies sensed by operators.

Innovation Solution

An anomaly diagnosis device that includes a microphone, a signal converter, and a signal processing device. The signal processing device performs short-time fast Fourier transform on waveform data, calculates feature quantities representing the degree of non-uniformity in temporal change of spectral intensity, and compares these features with stored data of known normal waveforms to determine acceptability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If only spectrum pattern is used for anomaly determination, then the diagnosis method is simple, but the ability to determine the type of anomaly is insufficient when different anomalies show the same spectrum pattern

Engineering Contradiction:
Improvediagnosis method simplicityVSAvoidanomaly type determination accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent transitions from one-dimensional spectrum pattern analysis to multi-dimensional analysis by extracting multiple feature quantities including temporal change characteristics, spectral centroid, spectral rolloff, and zero-crossing rate. This dimensional expansion enables differentiation between anomalies with identical spectrum patterns but different temporal behaviors.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent changes the parameters used for anomaly detection from单一的spectrum pattern to multiple feature quantities representing different aspects of the sound signal. By calculating feature quantities such as temporal change degree, spectral centroid, and zero-crossing rate, the system achieves more precise anomaly classification.

Inventive Principle:
Principle #35Parameter changes

2Reliability

If traditional spectrum pattern comparison is used, then known anomalies can be detected, but unknown anomalies different from usual anomalies cannot be determined

Engineering Contradiction:
Improveknown anomaly detection capabilityVSAvoidunknown anomaly detection capability
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent performs preliminary extraction of multiple feature quantities from the sound signal before comparison with reference data. By pre-calculating comprehensive features including temporal characteristics and spectral properties, the system prepares a robust feature vector that can match both known and unknown anomaly patterns.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a universal diagnosis system that handles both known and unknown anomalies through multi-functional feature extraction. The extracted feature quantities serve multiple purposes: identifying known anomaly types while also detecting unknown anomalies by comparing against multiple reference patterns, making the system adaptable to various anomaly scenarios.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If auditory sense or tactile sense of operator is used for sensory test, then the test can be performed with simple equipment, but the information concerning vibration or operation sound cannot be quantified

Engineering Contradiction:
Improveequipment simplicityVSAvoidquantification of vibration or operation sound
Core Design Contradiction:
Device complexityVSLoss of information

Solution Approach 1:

The patent replaces the mechanical/sensory system of human operators with an electronic signal processing system. By using a microphone to convert sound into electrical signals and then processing these signals computationally to extract feature quantities, the system quantifies vibration and operation sound information that would otherwise remain subjective and unmeasurable.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an intermediary signal processing system between the sound source and the analysis. The microphone and signal processing unit act as intermediaries that convert physical sound waves into quantifiable electrical signals and feature quantities, bridging the gap between physical vibration and measurable data.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively determines both known and unknown anomalies, improving the accuracy of anomaly diagnosis by analyzing the degree of discrepancy in feature quantities between input signals and known normal waveforms.

Implementation Method 1

a microphone that converts a sound from a determination target into an analog electrical signal

Methodology Applied
Scientific EffectAcoustic transduction: Photoelectric Effect

Implementation Method 2

a signal converter that converts the analog electrical signal into a digital signal

Methodology Applied
Scientific EffectAnalog-to-digital conversion:

Implementation Method 3

The signal processing unit performs short-time fast Fourier transform on waveform data of an input signal, and calculates feature quantities

Methodology Applied
Scientific EffectFast Fourier transform:

Data Source

PatentUS20250189959A1Anomaly diagnosis device, anomaly diagnosis method, and storage medium
Publication Date: 2025.06.12 MITSUBISHI ELECTRIC CORP
  • US20250189959A1 patent drawing
  • US20250189959A1 patent drawing
  • US20250189959A1 patent drawing

AI summary

An anomaly diagnosis device includes a signal processing device. The signal processing device includes a signal processing unit, a data storage unit, and a determination unit. The signal processing unit performs STFT on waveform data of an input signal, and calculates feature quantities. The data storage unit stores feature quantity data based on data of a known normal waveform. The determination unit compares first feature quantity data consisting of multiple ones of the feature quantities calculated by the signal processing unit with second feature quantity data, which is the feature quantity data stored in the data storage unit, and determines acceptability of the waveform data of the input signal. The feature quantities are each a quantity representing the degree of non-uniformity in temporal change of spectral intensity of a specific frequency band included in waveform data.