Acoustic Array Imaging Resolution and Couplant-Free Detection

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Solution Overview

Problem

Conventional ultrasound techniques for medical imaging and testing are limited by the need for time-consuming scanning and processing, poor feature size and resolution, and reliance on technician manipulation, with traditional methods also requiring acoustic couplants for signal transmission.

Innovation Solution

An acoustic array system comprising multiple transceivers arranged in panels with a driver circuit and controller interface, capable of emitting and receiving focused sound signals across a range of frequencies, allowing for real-time imaging without the need for acoustic couplants.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional ultrasound techniques use single-element probes or linear transducer arrays, then the device complexity is reduced, but the imaging resolution and feature size are limited

Engineering Contradiction:
Improveimaging resolutionVSAvoidtransducer array complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The acoustic transducer is divided into multiple independent elements arranged in a two-dimensional array. Each element can be independently controlled and activated, allowing the system to achieve high-resolution imaging through coordinated operation of individual segments while maintaining manageable complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from conventional one-dimensional linear arrays to two-dimensional planar arrays of acoustic transducers. This dimensional expansion enables simultaneous illumination of multiple regions and reception of signals from multiple directions, achieving high-resolution three-dimensional imaging without requiring complex mechanical scanning mechanisms.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If traditional acoustic microscopy uses single transducer scanning, then the device complexity is low, but the scanning time and processing time are excessive

Engineering Contradiction:
Improveimaging speedVSAvoidacoustic array complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system pre-configures the acoustic transducer array with multiple elements capable of simultaneous operation. Instead of scanning sequentially through different positions, the array is prepared in advance to illuminate and detect signals across multiple regions concurrently, eliminating time-consuming sequential scanning and achieving real-time imaging.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

Multiple acoustic transducer elements operate continuously and simultaneously to illuminate different regions and receive signals in parallel. This continuous parallel operation eliminates idle time between scanning steps and maintains productive imaging action throughout the measurement process, achieving real-time three-dimensional visualization.

Inventive Principle:
Principle #20Continuity of useful action

3Ease of operation

If conventional techniques require acoustic couplant for signal transmission, then the signal transmission is reliable, but the ease of operation is reduced and additional materials are needed

Engineering Contradiction:
Improvecoupling requirementVSAvoidsignal transmission
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The acoustic transducer array elements are designed to generate and detect acoustic signals directly through the test medium without requiring external coupling agents. The system serves its own coupling need by using the array's ability to penetrate and transmit signals through air-gap interfaces, eliminating the requirement for acoustic couplant materials and simplifying operation.

Inventive Principle:
Principle #25Self-service

4Productivity

If technician manipulation and positioning of transducer probe is used, then the adaptability is improved, but the productivity and resolution are compromised

Engineering Contradiction:
Improvereal-time imaging capabilityVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system replaces manual mechanical positioning and scanning operations with an electronically controlled acoustic array. Instead of physically moving a transducer probe to different locations, the system uses electronic signal processing to dynamically focus and steer the acoustic beam across the region of interest, achieving real-time imaging without mechanical movement.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system achieves beam focusing and steering by dynamically changing electronic parameters such as phase and amplitude of signals to individual array elements. By adjusting these electrical parameters rather than mechanical positions, the system can rapidly reconfigure the acoustic field to image different regions in real-time without physical repositioning delays.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-resolution, real-time imaging with increased dynamic range and signal-to-noise ratio, reducing scanning time and improving feature resolution across various mediums, including biological tissues and geologic structures.

Implementation Method 1

an acoustic array, the acoustic array including one or more array panels including a first array panel, each of the one or more array panels including a respective transceiver array

Methodology Applied
Scientific EffectAcoustic wave generation: Sound

Implementation Method 2

adjusting, via the driver circuit, a first phase of the probe signal at one or more transmitter elements of the first transceiver array based on the focal point, and emitting, via the first transceiver array, the probe signal at the focal point

Methodology Applied
Scientific EffectPhase adjustment for signal focusing: Focusing

Implementation Method 3

each transceiver array comprising one or more transceivers, each transceiver comprising a respective transmitter element and a respective receiver element

Methodology Applied
Scientific EffectAcoustic signal reception: Sound

Data Source

PatentUS11892431B2Acoustic array detection and imaging
Publication Date: 2024.02.06 THUNDERTECH INC
  • US11892431B2 patent drawing
  • US11892431B2 patent drawing
  • US11892431B2 patent drawing

AI summary

Novel tools and techniques for acoustic array detection and imaging are provided. A system includes an acoustic array comprising one or more array panels. Each of the one or more array panels includes a transceiver array of one or more acoustic transceivers, each acoustic transceiver further including a transmitter element configured to generate sound and a receiver element to capture sound. A driver circuit is coupled to a first transceiver array of a first array panel of the one or more array panels, the driver circuit configured to drive individually each transmitter element and each receiver element of the first transceiver array. A controller interface is coupled to the driver circuit, and a controller coupled to the controller interface.