Acoustic Transducer Array Switching to Reduce ASIC Circuit Count

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Solution Overview

Problem

The increase in the number of acoustic transducer elements in an array leads to a corresponding increase in the number of external signal processing circuits, increasing complexity and cost in the application specific integrated circuit (ASIC).

Innovation Solution

An acoustic transducer design that incorporates a switch and an acoustic transducer unit within each element, sharing a single control signal line and external signal processing circuit, utilizing MEMS switches to control connection and disconnection, thereby reducing the number of external signal processing circuits.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the number of acoustic transducer elements is increased, then the ultrasonic testing capability is improved, but the number of external signal processing circuits increases, leading to increased ASIC complexity and cost

Engineering Contradiction:
Improvenumber of acoustic transducer elementsVSAvoidASIC complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent integrates the switch directly into the acoustic transducer element structure, merging the switching function with the transducer unit. This allows multiple transducer elements to share common signal processing circuits through the integrated switches, reducing the overall number of external signal processing circuits and ASIC complexity while maintaining the capability to handle multiple elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated switch within each transducer element enables a single external signal processing circuit to serve multiple transducer elements by controlling the switch states. This multi-functional approach allows one circuit to handle signals from multiple elements sequentially or in parallel, reducing the total number of circuits needed as the array size increases.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Quantity of substance

If the number of acoustic transducer elements is increased, then the ultrasonic testing capability is improved, but the cost of the ASIC increases

Engineering Contradiction:
Improvenumber of acoustic transducer elementsVSAvoidASIC cost
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

By merging the switch function into the transducer element and enabling shared signal processing circuits, the patent reduces the total component count in the ASIC. This consolidation directly lowers manufacturing costs while supporting larger arrays of transducer elements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The integrated switch architecture enables external signal processing circuits to be reused across multiple transducer elements, reducing the number of unique circuit components needed in the ASIC. This universality decreases manufacturing complexity and cost as the transducer array size increases.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If external signal processing circuits are reduced, then ASIC complexity is decreased, but control signal distribution to multiple elements becomes more challenging

Engineering Contradiction:
ImproveASIC complexityVSAvoidcontrol signal distribution
Core Design Contradiction:
Device complexityVSEase of operation

Solution Approach 1:

The patent divides the signal processing function by integrating a switch into each transducer element. This segmentation allows independent control of each element through its local switch while sharing common external circuits, simplifying signal distribution as the array size increases.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The integrated switch acts as an intermediary between the common external signal processing circuit and the transducer element. It enables efficient signal distribution by selectively connecting elements to shared circuits, maintaining ease of operation while reducing overall system complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively decreases the number of external signal processing circuits, reducing complexity and cost in the ASIC while maintaining communication speed and improving response rates.

Implementation Method 1

utilizing MEMS switches to control connection and disconnection

Methodology Applied
Scientific EffectElectrostatic force: Electrostatics

Data Source

PatentUS12542990B2Acoustic transducer and manufacturing method thereof
Publication Date: 2026.02.03 BOE TECHNOLOGY GROUP CO LTD
  • US12542990B2 patent drawing
  • US12542990B2 patent drawing
  • US12542990B2 patent drawing

AI summary

The present disclosure provides an acoustic transducer, including: a base substrate and a plurality of acoustic transducer elements located on the base substrate. The acoustic transducer element includes: a switch and an acoustic transducer unit. A first terminal of the switch is electrically connected to a control signal line, and a second terminal of the switch is electrically connected to the acoustic transducer unit located in the same acoustic transducer element as the switch. The switch is configured to control connection and disconnection between the acoustic transducer unit located in the same acoustic transducer element as the switch and the control signal line. An embodiment of the present disclosure further provides a method for manufacturing the acoustic transducer.