Acoustic Attenuation Device for Data Storage Enclosures

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Solution Overview

Problem

Data storage devices in high-density enclosures face premature failure due to increased heat and vibrational/thermal environments, exacerbated by cooling fans that generate acoustic disturbances, leading to reduced reliability and performance.

Innovation Solution

Incorporation of an acoustic attenuation device within the enclosure to deflect and absorb acoustic waves generated by fans, using materials like foams and polymers, and surface contours to redirect and dissipate acoustic energy, while maintaining airflow efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If data storage devices are packed in high-density configurations within enclosures, then storage capacity and space utilization are improved, but heat generation and vibrational/thermal environments increase leading to premature device failure

Engineering Contradiction:
Improvestorage capacityVSAvoiddevice reliability
Core Design Contradiction:
Quantity of substanceVSReliability

Solution Approach 1:

The enclosure is segmented into distinct functional zones: a fan assembly region for cooling, a data storage device region for housing drives, and an acoustic attenuation region with absorptive material positioned between the fan and storage devices. This spatial segmentation isolates the noise source from sensitive components while maintaining high-density packing of storage devices.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

An acoustic attenuation material is introduced as an intermediary element positioned between the fan assembly and the data storage devices. This intermediate component absorbs acoustic waves and reduces vibration transmission, protecting the storage devices from harmful acoustic and vibrational environments while allowing the high-density configuration to continue.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Temperature

If cooling fans are added to enclosures to manage heat from high-density storage devices, then thermal management is improved, but acoustic disturbances and vibrations increase affecting storage device reliability

Engineering Contradiction:
Improvethermal managementVSAvoidacoustic disturbances
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

An acoustic attenuation material is introduced as an intermediary element positioned between the fan assembly and the data storage devices. This intermediate component absorbs acoustic waves and reduces vibration transmission, protecting the storage devices from harmful acoustic and vibrational environments while allowing the high-density configuration to continue.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The acoustic attenuation material is selectively positioned in the region where acoustic disturbances are most problematic - between the fan assembly and the data storage devices. This localized application of noise reduction provides targeted protection to sensitive components without requiring complete enclosure damping, maintaining cooling efficiency while reducing harmful acoustic effects.

Inventive Principle:
Principle #3Local quality

3Reliability

If external backflow louvers are mounted on enclosures to prevent airflow backflow through failed fans, then cooling reliability is improved, but enclosure bulk increases and interference with cables and power cords occurs

Engineering Contradiction:
Improvecooling reliabilityVSAvoidenclosure bulk
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The backflow prevention louver mechanism is merged with the existing enclosure structure rather than being mounted externally. The louver assembly is integrated into the enclosure housing, combining the protective function with the structural envelope of the device. This integration eliminates the need for separate external attachments, reducing overall bulk while maintaining cooling reliability.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If acoustic attenuation material is added within the enclosure to reduce fan noise, then storage device reliability is improved, but airflow impedance increases potentially reducing cooling efficiency

Engineering Contradiction:
Improvestorage device reliabilityVSAvoidcooling efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The acoustic attenuation material is selectively positioned in the region where acoustic disturbances are most problematic - between the fan assembly and the data storage devices. This localized application of noise reduction provides targeted protection to sensitive components without requiring complete enclosure damping, maintaining cooling efficiency while reducing harmful acoustic effects.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The acoustic attenuation material is designed with specific geometric patterns and configurations that replicate effective noise absorption geometries. By using optimized patterns of absorptive material, the design achieves effective noise reduction with minimal material volume, thereby reducing airflow impedance while maintaining acoustic attenuation performance.

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The acoustic attenuation device effectively reduces acoustic disturbances, enhancing the reliability and performance of data storage devices by minimizing the impact of fan noise and vibrations, thus extending the lifespan of storage devices and maintaining cooling efficiency.

Implementation Method 1

A plurality of surface contours configured to redirect a first plurality of acoustic waves generated by the fan assembly away from the data storage device

Methodology Applied
Scientific EffectAcoustic wave deflection: Reflection

Implementation Method 2

The acoustic attenuation device is configured to redirect a first plurality of acoustic waves generated by the fan assembly away from the data storage device and to absorb acoustic wave energy of a second plurality of acoustic waves

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS10403328B2Acoustic attenuation in data storage enclosures
Publication Date: 2019.09.03 WESTERN DIGITAL TECHNOLOGIES INC
  • US10403328B2 patent drawing
  • US10403328B2 patent drawing
  • US10403328B2 patent drawing

AI summary

To provide enhanced operation of data storage devices and systems, various systems and apparatuses are provided herein. In a first example, a data storage assembly includes an enclosure configured to house at least one data storage device and a fan assembly configured to provide airflow within the enclosure to ventilate the at least one data storage device. A plurality of acoustic waves emanate into the data storage device from one or more fans of the fan assembly during operation. An acoustic attenuation device is positioned within the enclosure and configured to deflect at least a first portion of the plurality of acoustic waves away from the at least one data storage device and absorb a portion of acoustic wave energy of at least a second portion of the plurality of acoustic waves.