Acoustic Buffer Switching for Rapid Microparticle Exposure

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Solution Overview

Problem

Existing methods for timed, sequential exposure of particles to reagents and buffers, such as in electroporation processes, are limited by slow buffer exchange rates and adverse effects on cell health due to prolonged residence times in low-conductivity buffers, which can lead to cell death and inefficient payload delivery.

Innovation Solution

A microfluidic device using parallel co-flow streams with acoustic manipulation enables rapid buffer switching and precise control over particle residence times, allowing for sequential exposure to different fluid streams through acoustic radiation pressure, facilitating quick transitions between buffers and reagents.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of time

If traditional centrifugation and resuspension methods are used for buffer exchange, then cells can be transferred between buffers, but the residence time in each buffer must be several minutes which limits control of payload entry kinetics and can be detrimental to cell health

Engineering Contradiction:
Improveresidence time in bufferVSAvoidcontrol of payload entry kinetics
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical centrifugation-based buffer exchange system with an acoustically-driven microfluidic system. Acoustic radiation forces from surface acoustic waves manipulate particle positions and enable rapid buffer switching without mechanical separation, achieving residence times of seconds or less while maintaining precise control over payload entry kinetics

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system dynamically controls particle residence time in different buffers by adjusting acoustic wave parameters and flow rates. This enables real-time optimization of exposure duration to achieve desired payload entry kinetics while minimizing detrimental effects on cell health

Inventive Principle:
Principle #15Dynamics

2Object-affected harmful factors

If cells are electroporated in low-conductivity electroporation buffers, then the amount of electrical current and heat generated is reduced, but cells can only survive for a very limited amount of time (~hours) in these buffers

Engineering Contradiction:
Improveheat and electrochemical reaction productsVSAvoidcell survival
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The acoustically-driven system rapidly transports cells through the low-conductivity electroporation buffer, minimizing residence time to seconds or less. This allows the necessary electroporation procedure to be completed while rushing cells through the harmful environment before significant damage occurs, thereby reducing heat exposure and electrochemical reaction products while maintaining cell survival

Inventive Principle:
Principle #21Skipping (Rushing through)

3Adaptability or versatility

If sequential buffer exchange is performed using traditional methods, then multiple payloads can be delivered, but the process requires touch labor and extended time for each buffer residence

Engineering Contradiction:
Improvesequential delivery of multiple payloadsVSAvoidtouch labor and process complexity
Core Design Contradiction:
Adaptability or versatilityVSEase of operation

Solution Approach 1:

The microfluidic system performs sequential buffer exchanges and payload deliveries automatically through integrated acoustic actuation and fluid flow control. The system self-regulates particle positioning, buffer switching, and exposure timing without manual intervention, eliminating touch labor while maintaining the ability to deliver multiple payloads in sequence

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for rapid buffer exchanges in seconds or less, maintaining cell viability and improving payload delivery efficiency by minimizing exposure to detrimental buffers, thus enhancing the effectiveness of processes like electroporation.

Implementation Method 1

moves the particles from a first flowing fluid to a second flowing fluid, then moves the particles out of the second flowing fluid using acoustic radiation generated by the acoustic actuator device

Methodology Applied
Scientific EffectAcoustic radiation pressure: Acoustic Radiation Pressure

Data Source

PatentUS20250290098A1Acoustically-driven buffer switching for microparticles
Publication Date: 2025.09.18 THE CHARLES STARK DRAPER LABORATORY INC
  • US20250290098A1 patent drawing
  • US20250290098A1 patent drawing
  • US20250290098A1 patent drawing

AI summary

A system for sequential exposure of particles to different fluid streams includes an acoustic actuator device for acoustically driving one or more substrates and a microchannel device of the one or more substrates that receive particles in a first flowing fluid, moves the particles to a second flowing fluid, then moves the particles out of the second flowing fluid using acoustic radiation generated by the acoustic actuator device. The system can control residence times in the streams. According to one use, the first flowing fluid is a cell buffer and the second flowing media is an electroporation buffer. An electroporation system is placed in or downstream of the acoustic actuator device. However, in other uses, the second flowing media might be a wash buffer.