Acoustic Cement Bond Logging via Decision Tree Analysis

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Solution Overview

Problem

Current cement bond logging (CBL) methods struggle to accurately quantify the bonding condition between wellbore casing, cement, and rock formations in real-time during the cementing process, leading to inefficiencies and potential well integrity issues.

Innovation Solution

The implementation of a system that transmits and receives acoustic signals to assess cement quality, using a computer model trained with Boolean decision trees to generate bond logs, which compares trends in acoustic magnitudes and attenuation values to identify cement bonding quality, thereby enhancing the accuracy of wellbore cementing operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional CBL methods are used to measure cement bonding condition, then the measurement process is simple, but the measurement precision and accuracy are insufficient

Engineering Contradiction:
Improvecement bonding measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces acoustic signals as an intermediary to indirectly measure cement bonding quality. Acoustic waves are transmitted through the wellbore and their propagation characteristics (attenuation, velocity) are analyzed to infer bonding conditions, providing more precise measurements than traditional direct methods

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system measures multiple acoustic parameters (attenuation, velocity, frequency content) and analyzes their variations to determine cement bonding quality. By monitoring changes in these acoustic parameters, the system achieves higher measurement precision in assessing cement-sheath and casing-cement bonding conditions

Inventive Principle:
Principle #35Parameter changes

2Productivity

If real-time monitoring during cementing is implemented, then the productivity and response time are improved, but the device complexity and data processing requirements increase

Engineering Contradiction:
Improvereal-time monitoring capabilityVSAvoiddata processing system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system implements real-time feedback by continuously monitoring acoustic signals during the cementing process and providing immediate information about bonding quality. This allows operators to adjust cementing parameters on-the-fly, improving productivity and ensuring quality without requiring complex post-processing

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system performs preliminary assessment of cement bonding conditions during the cementing operation itself, before the well is put into production. This early detection allows for immediate corrective actions if bonding issues are detected, avoiding later problems without requiring complex retrospective analysis

Inventive Principle:
Principle #10Preliminary action

3Measurement precision

If acoustic signal analysis is used to assess cement quality, then the measurement precision is improved, but the difficulty of detecting and measuring increases

Engineering Contradiction:
Improvecement quality assessment accuracyVSAvoidacoustic signal analysis complexity
Core Design Contradiction:
Measurement precisionVSDifficulty of detecting and measuring

Solution Approach 1:

The system focuses on measuring specific critical acoustic parameters (primarily attenuation and velocity) rather than analyzing all possible acoustic characteristics. This selective measurement approach maintains high precision in assessing bonding quality while reducing the overall complexity of the detection system

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for real-time monitoring and improved cement quality control, reducing costs and tool decentering effects, while ensuring acceptable zonal isolation and well integrity by providing precise bond log data.

Implementation Method 1

transmitting acoustic signals, receiving acoustic signals

Methodology Applied
Scientific EffectAcoustic signal transmission: Sound

Implementation Method 2

identifying magnitude and attenuation values associated with the received acoustic signals

Methodology Applied
Scientific EffectAcoustic attenuation: Acoustic Absorption

Data Source

PatentUS20240095426A1Tree-based learning methods through tubing cement sheath quality assessment
Publication Date: 2024.03.21 HALLIBURTON ENERGY SERVICES INC
  • US20240095426A1 patent drawing
  • US20240095426A1 patent drawing
  • US20240095426A1 patent drawing

AI summary

Aspects of the subject technology relate to systems and methods for identifying the quality of cement bonding of an exterior surface of a wellbore casing to an Earth formation. Methods of the present disclosure may allow for bond indexes to be identified in real-time as a cementing operation is performed even when tools that perform the cementing operation generate acoustic noise that interfere with measurements used to evaluate cement bonding quality. These methods may include transmitting acoustic signals, receiving acoustic signals, filtering the received acoustic signals, identifying magnitude and attenuation values to associate with the received acoustic signals, and comparing trends in the magnitudes with the identified attenuation values. These methods may also include correcting attenuation values associated with measured data based on a set of correction rules such that bond indexes can be identified. Such correction rules may be associated with data generated by a computer model.