Benchtop Acoustic Energy Apparatus for Sample Processing

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Solution Overview

Problem

Current acoustic systems for biological and chemical sample processing lack flexibility and convenience, particularly for on-demand use in laboratory or benchtop settings, and often require significant sample preparation, operator training, or both high-power and high-control processing.

Innovation Solution

A benchtop apparatus that selectively applies focused acoustic energy to samples using a transducer with a focal zone, allowing for controlled treatment protocols, pressure adjustment, and automated operation, with features like user interfaces, interchangeable memory components, and sensors for monitoring sample parameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-frequency focused acoustic systems are used, then control precision is improved, but power capability deteriorates

Engineering Contradiction:
Improvecontrol precisionVSAvoidpower capability
Core Design Contradiction:
Measurement precisionVSPower

Solution Approach 1:

The system dynamically adjusts operating frequency based on the acoustic properties of the sample and coupling medium. By varying frequency rather than operating at a fixed high frequency, the system maintains precise control while accessing different power levels appropriate for various sample types and treatment objectives.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes key operating parameters including frequency, power level, and duty cycle to optimize both control precision and power delivery. This parameter adjustment allows the system to transition between high-frequency low-power mode for precision work and lower-frequency high-power mode for robust sample processing.

Inventive Principle:
Principle #35Parameter changes

2Power

If low-frequency acoustic systems are used, then power capability is improved, but control precision deteriorates

Engineering Contradiction:
Improvepower capabilityVSAvoidcontrol precision
Core Design Contradiction:
PowerVSMeasurement precision

Solution Approach 1:

The system dynamically selects operating frequency based on sample characteristics and desired outcome. When high power is needed, it operates at lower frequencies; when precision control is required, it transitions to higher frequencies, thus adapting to different operational requirements in real-time.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system is designed to perform multiple functions across a broad frequency range, making it universally applicable to different sample types and treatment objectives. This multi-functionality allows a single system to deliver both high-power processing and high-precision control as needed.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Power

If direct immersion of acoustic transducer in sample is used, then power transfer is improved, but sample contamination and operator training requirements worsen

Engineering Contradiction:
Improvepower transferVSAvoidoperator training requirements
Core Design Contradiction:
PowerVSEase of operation

Solution Approach 1:

The system introduces a coupling medium as an intermediary between the acoustic transducer and the sample. This coupling medium enables effective acoustic energy transfer while preventing direct contact between the transducer and sample, thereby eliminating contamination risks and reducing operator training requirements for safe and effective operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system replaces direct mechanical contact (transducer immersion) with acoustic coupling through a medium. This substitution maintains the effectiveness of power transfer while eliminating the mechanical and operational complexities associated with direct immersion techniques.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Productivity

If high-power acoustic processing is used, then processing speed is improved, but sample damage and loss of viability worsen

Engineering Contradiction:
Improveprocessing speedVSAvoidsample viability
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The system employs periodic or pulsed acoustic energy delivery rather than continuous high-power exposure. By alternating between active treatment phases and rest phases, the system achieves effective processing speeds while allowing samples to recover, thereby maintaining cell viability and preventing excessive damage.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous useful action through a combination of pulsed high-power treatment and lower-power maintenance phases. This continuous engagement ensures processing efficiency while the periodic nature of the high-power pulses prevents cumulative damage that would occur with sustained maximum power exposure.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables efficient and precise treatment of samples with minimal user input, preserving viability and activity, and improving processing speed and quality, such as achieving narrower size distributions in sheared DNA strands and enhanced lysis of microbial organisms.

Implementation Method 1

an acoustic energy source (e.g., transducer) which applies acoustic energy to the sample. The acoustic energy may be applied to the sample through a coupling medium such as water

Methodology Applied
Scientific EffectAcoustic energy propagation: Sound

Implementation Method 2

Ultrasonics have been utilized for many years in a variety of diagnostic, therapeutic, and research purposes. Some uses of ultrasonic or acoustic energy in materials processing include breaking up and/or mixing of fluid suspensions of materials

Methodology Applied
Scientific EffectAcoustic cavitation: Acoustic Cavitation

Data Source

PatentUS8353619B2Methods and apparatus for treating samples with acoustic energy
Publication Date: 2013.01.15 COVARIS INC
  • US8353619B2 patent drawing
  • US8353619B2 patent drawing
  • US8353619B2 patent drawing

AI summary

This invention relates to systems and methods for applying acoustic energy to a sample. According to one aspect of the invention, a system comprises a housing, a chamber for receiving the sample, an acoustic energy source for providing a focused acoustic field to the sample according to a treatment protocol, a processor for determining the treatment protocol, a sensor for detecting information about the sample, and a user interface for communicating with a user.