Acoustic Engine Misfire Detection via Cycle Length Analysis

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Solution Overview

Problem

Internal combustion engines face inefficiencies due to misfires, which are difficult to detect and can lead to lower fuel efficiency and wear on catalytic converters, especially in vehicles outside the scope of on-board diagnostics (OBD) II regulations.

Innovation Solution

Methods and systems for analyzing cyclo-mechanical engines involve detecting engine signals, comparing cycle lengths, and analyzing frequency spectra to identify variations and misfires by correlating signal samples, using sensors and processors to determine cycle length and engine speed variations, and refining estimates to pinpoint misfiring cylinders.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional OBD II diagnostic methods are used, then misfires can be detected in regulated vehicles, but vehicles outside OBD II regulations cannot be diagnosed

Engineering Contradiction:
Improvevehicle compatibilityVSAvoidmisfire detection capability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent replaces traditional electronic/OBD II diagnostic systems with an acoustic-based detection system. A microphone or acoustic sensor captures engine sounds, and signal processing algorithms analyze these acoustic signals to detect misfires. This substitution of acoustic measurement for electronic diagnostic protocols enables universal vehicle compatibility while maintaining reliable misfire detection capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Adaptability or versatility

If acoustic signal processing is used to detect misfires, then universal vehicle compatibility is achieved, but detection precision for partial combustion misfires remains challenging

Engineering Contradiction:
Improvevehicle compatibilityVSAvoidmisfire detection accuracy
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The patent introduces multiple intermediary processing steps between the raw acoustic signal and misfire detection. These include bandpass filtering to isolate engine frequency ranges, Fast Fourier Transform (FFT) to convert time-domain signals to frequency-domain analysis, and correlation techniques to compare expected versus actual combustion patterns. These intermediaries enhance the precision of detecting partial combustion misfires while maintaining universal vehicle compatibility.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If detailed signal analysis is performed to improve misfire detection, then detection accuracy improves, but computational complexity and analysis time increase

Engineering Contradiction:
Improvemisfire detection accuracyVSAvoidsignal processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the complex signal processing task into distinct modular stages: (1) acoustic signal acquisition and pre-filtering, (2) FFT frequency domain transformation, (3) correlation analysis with reference patterns, (4) misfire classification based on correlation coefficients. This segmentation reduces computational complexity by processing signals in manageable stages rather than attempting comprehensive analysis simultaneously, while maintaining high detection accuracy through systematic progression through each analytical layer.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS10436676B2Method and apparatus for engine analysis and remote engine analysis
Publication Date: 2019.10.08 THOMPSON AUTOMOTIVE LABS LLC
  • US10436676B2 patent drawing
  • US10436676B2 patent drawing
  • US10436676B2 patent drawing

AI summary

Methods of analyzing a cyclo-mechanical engine include detecting an engine signal associated with a plurality of cycles of the cyclo-mechanical engine, comparing a first sample of the engine signal with a second sample of the engine signal to determine a cycle length of the cyclo-mechanical engine, and analyzing the engine signal to detect a variation in the cycle length of the cyclo-mechanical engine over time based on the determined cycle length. Related systems and computer program products are also disclosed.