Semiconductor Acoustic Measurement Device for Dynamic Flow Rate Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing flow rate measurement techniques in dynamic fluid applications, such as water meters, face challenges in efficiently measuring changing flow rates while minimizing power consumption, especially when the propagation velocity of ultrasonic waves is affected by temperature changes.

Innovation Solution

A semiconductor device with a controller, detectors, and calculators measures flow rates by comparing the propagation times of ultrasonic waves in both downstream and upstream directions, allowing for precise calculations without constant power-intensive measurements, by determining if a second measurement is necessary based on threshold differences in detected values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If flow rates are frequently measured to accurately capture dynamically-changing flow rates, then measurement precision is improved, but power consumption increases

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidpower consumption
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

The patent implements periodic measurement action by determining whether to perform the second ultrasonic wave measurement based on comparison results. Instead of continuous measurement, the system periodically performs measurements only when necessary (when flow rate changes exceed a threshold), thereby capturing dynamic flow rate changes accurately while minimizing unnecessary measurements and reducing power consumption.

Inventive Principle:
Principle #19Periodic action

2Measurement precision

If the second ultrasonic measurement is always performed to ensure complete flow rate data, then measurement precision is maintained, but power consumption increases due to unnecessary measurements

Engineering Contradiction:
Improveflow rate measurement accuracyVSAvoidenergy waste from unnecessary measurements
Core Design Contradiction:
Measurement precisionVSLoss of energy

Solution Approach 1:

The patent employs feedback control by comparing the first measured value (from upstream ultrasonic wave) with a previously stored first measured value. Based on this feedback comparison, the system determines whether the flow rate has changed significantly enough to warrant performing the second measurement. This feedback mechanism ensures measurement precision is maintained when needed while avoiding unnecessary measurements that would waste energy.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If measurements are skipped to reduce power consumption, then energy efficiency is improved, but measurement precision may deteriorate

Engineering Contradiction:
Improvepower consumption reductionVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Loss of energyVSMeasurement precision

Solution Approach 1:

The patent changes the measurement parameter strategy by introducing a threshold-based decision criterion. Instead of fixed periodic measurement, the system monitors the magnitude of flow rate changes (parameter change) and adjusts measurement frequency accordingly. When changes are small (within threshold), measurements are skipped to save energy; when changes exceed the threshold, measurements are performed to maintain precision. This dynamic parameter adjustment resolves the contradiction between energy efficiency and measurement precision.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and efficient measurement of dynamic fluid flow rates with reduced power consumption by skipping unnecessary measurements when propagation time differences are within a threshold, thus maintaining high precision while minimizing energy use.

Implementation Method 1

measure the propagation time of an ultrasonic wave in the downstream direction of the flow path and the propagation time of the ultrasonic wave in the upstream direction of the flow path

Methodology Applied
Scientific EffectUltrasonic wave propagation: Sound

Data Source

PatentUS9869572B2Semiconductor acoustic measurement device that determines the presence or absence of the second ultrasonic measurement
Publication Date: 2018.01.16 KK TOSHIBA
  • US9869572B2 patent drawing
  • US9869572B2 patent drawing
  • US9869572B2 patent drawing

AI summary

A semiconductor device according to the present embodiment is provided with a controller, a first detector, a second detector, and a determiner. In a first measurement, the first detector detects a first measured value correlated with the propagation time of the first acoustic wave in a first detection period from the transmission to the reception of the first acoustic wave. In a second measurement, the second detector detects a second measured value correlated with the propagation time of the second acoustic wave in a second detection period from the transmission to the reception of the second acoustic wave. The determiner determines the presence or absence of the second measurement on the basis of the result of comparison between the first measured value and another first measured value measured earlier than the first measured value.