Acoustic Fluid Ejector Design to Prevent Particle Aggregation

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Solution Overview

Problem

Particle aggregation in acoustic wave-driven fluid ejectors, particularly at pressure maxima and minima, leads to inefficient ejection of particles such as biological cells and potential device clogging.

Innovation Solution

Implementing frequency sweep excitation, increasing nozzle density, using acoustically transparent materials, and adjusting the acoustic field modes to prevent particle aggregation by enhancing flow drag forces over acoustophoretic forces.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If acoustic radiation pressure is used to separate droplets or generate jets from fluid reservoir surface, then ejection efficiency is improved, but particle aggregation at pressure maxima and minima occurs causing clogging

Engineering Contradiction:
Improveejection efficiencyVSAvoiddevice clogging
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies dynamics by transitioning from static standing wave patterns to transient acoustic fields. The acoustic field is continuously modulated in time, creating moving pressure nodes and maxima that prevent particles from settling at fixed aggregation points. This temporal dynamics disrupts the formation of stable aggregation zones while maintaining ejection forces.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent employs periodic action through pulsed or modulated acoustic excitation. By applying acoustic energy in periodic bursts rather than continuous steady-state waves, the system creates alternating phases of particle ejection and field reset. This periodic modulation prevents sustained particle aggregation at pressure extrema while maintaining high ejection efficiency during active phases.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If standing wave patterns are formed in fluid reservoir, then high pressure levels for ejection are generated with low input energy, but particle collection at pressure maxima and minima increases aggregation

Engineering Contradiction:
Improveinput electrical energyVSAvoidparticle aggregation
Core Design Contradiction:
Use of energy by moving objectVSObject-generated harmful factors

Solution Approach 1:

The patent transforms the static energy distribution of standing waves into a dynamic transient field. Energy is delivered in controlled pulses that create moving pressure patterns rather than stationary nodes. This allows the system to achieve effective particle ejection with lower sustained energy input, as the transient nature prevents energy from being continuously trapped in aggregation-prone standing wave patterns.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent converts the potentially harmful effect of pressure maxima (which cause aggregation) into a beneficial transient ejection force. By using short-duration acoustic pulses, the pressure maxima briefly accelerate particles toward ejection points before the field collapses, preventing aggregation while maintaining ejection efficiency. The harmful standing wave pattern is transformed into a useful transient impulse.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Force

If acoustophoretic forces are used to move particles, then particle separation is achieved, but flow drag forces are insufficient to overcome aggregation at pressure nodes

Engineering Contradiction:
Improveacoustophoretic forcesVSAvoidparticle ejection consistency
Core Design Contradiction:
ForceVSReliability

Solution Approach 1:

The patent applies dynamics by creating transient acoustic fields where pressure nodes and maxima move through the fluid rather than remaining stationary. This movement continuously redistributes particles, preventing them from settling at fixed aggregation points. The dynamic field ensures that acoustophoretic forces consistently drive particles toward ejection points without allowing flow drag to become insufficient at any fixed location.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enhances particle ejection efficiency by minimizing aggregation, ensuring consistent fluid flow, and preventing device clogging, thereby improving overall recovery and operation reliability.

Implementation Method 1

Some of these ejectors would utilize acoustic radiation pressure to separate droplets or generate jets from a surface of a fluid reservoir

Methodology Applied
Scientific EffectAcoustic radiation pressure: Acoustic Radiation Pressure

Implementation Method 2

an acoustic wave actuator in connection with a fluid reservoir can generate acoustic fields in the reservoir which can be focused by some tapered nozzle structure with an orifice at its end

Methodology Applied
Scientific EffectAcoustic focusing: Focusing

Implementation Method 3

During the operation of these acoustic ejectors, especially the ones which utilize substantially closed cavities as reservoirs and solid nozzles, or vibrating plates, acoustic waves can form standing wave patterns (pressure maxima and minima) in the fluid reservoir volume

Methodology Applied
Scientific EffectStanding wave: Resonance

Implementation Method 4

these particles can be collected and aggregated in pressure maxima and minima due to the acoustophoretic forces generated by the pressure field in the fluid reservoir

Methodology Applied
Scientific EffectAcoustophoresis: Acoustic Radiation Pressure

Implementation Method 5

administering to a sample in need thereof a standing acoustic field comprising a frequency sweep excitation to eject particles during the sweep while not allowing a clear standing aggregation to develop

Methodology Applied
Scientific EffectFrequency sweep excitation:

Implementation Method 6

administering to a sample in need thereof a standing acoustic field having a frequency of operation capable of being switched between multiple modes of operation... the first mode and a second mode, and are capable of moving the nodal points whereas, the amplitude is such that ejection of particles happens as a result of the first mode (i.e. an ejection mode) and the second mode keeps particles in the sample in need thereof moving (i.e. a moving or mixing mode)

Methodology Applied
Scientific EffectMode switching: Resonance

Data Source

PatentUS12397274B2Systems and methods for mitigating particle aggregation caused by standing wave and transient acoustophoretic effects
Publication Date: 2025.08.26 OPENCELL TECH
  • US12397274B2 patent drawing
  • US12397274B2 patent drawing
  • US12397274B2 patent drawing

AI summary

In some embodiments according to the present disclosure, methods for mitigating particle retention are provided including the use of frequency sweep excitation to eject particle in the sweep. In some embodiments according to the present disclosure, the acoustically driven fluid ejector can be capable of being switched between multiple modes of operation. In other embodiments according to the present disclosure, the acoustically driven fluid ejector can be altered such that it includes the capability to be filled with a biocompatible material to aid in the mitigation of particle aggregation in the acoustically driven fluid ejector. In some embodiments according to the present disclosure, the solid structure and number of nozzles of the acoustically driven fluid ejector can be adjusted such that the ejector of the acoustically driven fluid ejector can be self-pumping, i.e. no external pumping mechanism other than acoustics driven flow drag is used.