Acoustic Isolator Attenuation Elements for Downhole Tool Signal Interference

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Acoustic imaging tools in subterranean boreholes face erroneous readings due to direct propagation of acoustic signals from the transmitter to receivers along the tool housing, leading to interference and inaccurate geological data collection.

Innovation Solution

An acoustic tool with an elongate attenuation element and lock ring system that reduces the cross-sectional area of the communication path between the transmitter and receiver, utilizing a series of spherical-ended attenuation elements and lock rings to significantly attenuate acoustic signals, and optionally includes an oil-filled tube to further enhance signal isolation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If acoustic signals are transmitted through the tool housing, then the transmitter can communicate with receivers, but direct signal propagation causes interference and erroneous readings

Engineering Contradiction:
Improveaccuracy of geological dataVSAvoidsignal interference
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The tool housing is segmented into multiple sections by inserting attenuation elements (such as rubber or foam plugs) that divide the internal acoustic pathway. This segmentation creates discrete zones that block direct acoustic signal propagation between transmitter and receiver, preventing interference while maintaining structural integrity of the tool housing.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Attenuation elements serve as intermediary components positioned between the transmitter and receiver within the tool housing. These elements (rubber, foam, or other acoustic damping materials) act as mediators that selectively absorb or block acoustic signals traveling through the tool body, preventing direct coupling between transmitter and receiver while allowing the tool to function normally.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If attenuation elements are inserted into the tool housing, then signal interference is reduced, but the structural integrity and acoustic coupling of the tool may be compromised

Engineering Contradiction:
Improvesignal interferenceVSAvoidstructural integrity of tool housing
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The attenuation elements are strategically positioned at specific locations within the tool housing where acoustic signal leakage occurs, rather than uniformly distributing them throughout. This localized approach provides effective acoustic isolation at critical interfaces while preserving the overall structural integrity and acoustic coupling properties of the tool housing in non-critical areas.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The tool housing employs composite construction combining rigid structural materials (metal or composite housing) with acoustic attenuation materials (rubber, foam, or viscoelastic compounds). This composite approach integrates structural support functions with acoustic isolation functions, maintaining both structural integrity and signal interference reduction simultaneously.

Inventive Principle:
Principle #40Composite materials

3Object-affected harmful factors

If multiple attenuation elements are used in series, then acoustic signal attenuation is enhanced, but the device complexity increases

Engineering Contradiction:
Improveacoustic signal attenuationVSAvoidnumber of components
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

Multiple attenuation elements are merged into integrated assemblies or pre-configured modules that can be installed as single units within the tool housing. For example, attenuation elements may be combined with sealing elements, mounting structures, or electrical insulation components, reducing the total number of discrete parts while maintaining enhanced acoustic attenuation performance through the series arrangement of multiple attenuation layers.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively isolates acoustic events reflected from the formation, reducing erroneous readings and improving the accuracy of geological data collection by minimizing signal interference along the tool body.

Implementation Method 1

an elongate attenuation element that is between the transmitter and receiver... a contact interface between the lock ring and the attenuation element, which follows a curved route, is in the communication path and defines a reduction in cross sectional area of the communication path

Methodology Applied
Scientific EffectAcoustic attenuation: Acoustic Absorption

Implementation Method 2

The attenuation element includes an end that is spherically shaped, and that is inserted into an open end of a sleeve... a lock ring contacts the end of the attenuation element

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentEP3074795B1Acoustic isolator for a downhole tool
Publication Date: 2023.06.07 BAKER HUGHES ENERGY MANUFACTURING LLC
  • EP3074795B1 patent drawingFigure 1
  • EP3074795B1 patent drawingFigure 2
  • EP3074795B1 patent drawingFigure 3~4

AI summary

A downhole tool for acoustically imaging a subterranean formation having a transmitter and receiver and which includes an acoustic isolator between the transmitter and receiver. The acoustic isolator includes attenuation elements with rounded ends and that are connected in series by compression fittings. The compression fittings include sleeves that threadingly engage lock nuts and compressively engage the rounded ends. The contact interfaces between the compression fittings extend along a curved path thereby limiting acoustic transmission along the series of attenuation elements.