Optical Sensing Cable with Acoustic Lensing and Reflectors

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current strain sensing fiber-optical cables face limitations in sensitivity and efficiency for detecting vibrations due to interference from strength elements and material impedance mismatches, which reduce the transmission of vibrational energy to the sensing optical fibers.

Innovation Solution

The cable design incorporates a vibration sensing optical fiber positioned adjacent to the outer surface of the cable jacket, with a tensile strength element and an acoustic reflector embedded within, and an impedance matching material to enhance vibrational energy transmission. The acoustic reflector and impedance matching material help direct and transmit vibrational energy effectively to the sensing fibers, minimizing interference from strength elements and impedance mismatches.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If strength elements are embedded in the cable jacket to provide tensile strength, then the mechanical strength of the cable is improved, but the transmission of vibrational energy to the sensing optical fiber is reduced due to interference and impedance mismatch

Engineering Contradiction:
Improvetensile strengthVSAvoidvibration detection sensitivity
Core Design Contradiction:
StrengthVSMeasurement precision

Solution Approach 1:

An acoustic reflector is introduced as an intermediary element between the strength elements and the sensing optical fiber. This reflector has acoustic impedance matched to the cable jacket material, allowing it to transmit vibrational energy effectively while the strength elements remain isolated. The intermediary layer prevents direct mechanical coupling that would otherwise block vibration transmission to the fiber.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The cable cross-section is segmented into distinct functional zones: an outer cable jacket for vibration transmission, embedded strength elements for mechanical support, and acoustic reflector layers positioned strategically to guide vibrations toward the sensing fiber. This segmentation allows each component to perform its primary function without interfering with others.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the sensing optical fiber is positioned closer to the outer surface to improve vibration sensing, then the sensitivity is improved, but the fiber becomes more vulnerable to external damage and interference

Engineering Contradiction:
Improvevibration detection sensitivityVSAvoidfiber protection
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The sensing optical fiber is nested within multiple protective layers including the cable jacket and acoustic reflector structures. These surrounding layers form a protective envelope that shields the fiber from external mechanical damage while maintaining acoustic coupling for vibration sensing. The fiber is positioned close to the outer surface for sensitivity but remains physically protected by the nested structural layers.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Measurement precision

If acoustic reflector is added to direct vibrations toward the sensing fiber, then the vibration energy transmission is improved, but the cable structure becomes more complex

Engineering Contradiction:
Improvevibration energy transmissionVSAvoidcable structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The acoustic reflector elements are designed to serve multiple functions: they provide acoustic impedance matching to transmit vibrations, act as structural support within the cable, and guide vibrational energy toward the sensing fiber. By making these elements multi-functional, the design achieves improved vibration transmission without proportionally increasing structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The cable employs composite construction with materials of different acoustic impedances arranged in specific configurations. The acoustic reflector uses materials acoustically matched to the cable jacket, creating a composite structure that naturally guides vibrations. This composite approach achieves the desired acoustic performance through material properties rather than complex geometric arrangements.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design significantly increases the sensitivity and efficiency of vibration detection by ensuring a high percentage of vibrational energy is transmitted to the sensing fibers, improving the accuracy and reliability of vibration monitoring applications.

Implementation Method 1

The acoustic reflector is formed from a second material having an acoustic impedance greater than an acoustic impedance of the first material. The acoustic reflector has a vibration reflecting surface contacting the first material of the cable jacket and facing toward the vibration sensing optical fiber such that vibrations traveling through the cable jacket incident on the vibration reflecting surface are reflected toward the vibration sensing optical fiber.

Methodology Applied
Scientific EffectAcoustic impedance: Reflection

Implementation Method 2

Strain within an optical fiber can be measured by measuring the change in a transmission property of a signal along the optical fiber (e.g., Rayleigh scattering of an optical signal carried along the fiber).

Methodology Applied
Scientific EffectRayleigh scattering: Rayleigh Scattering

Implementation Method 3

The outer surface includes a curved section having a concave shape when viewed in cross-section taken perpendicular to a longitudinal axis of the cable jacket.

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS10697804B2Optical sensing cable with acoustic lensing or reflecting features
Publication Date: 2020.06.30 CORNING RES & DEV CORP
  • US10697804B2 patent drawing
  • US10697804B2 patent drawing
  • US10697804B2 patent drawing

AI summary

A vibration sensing optical fiber cable is provided. The cable includes at least one optical fiber embedded in the cable jacket such that vibrations from the environment are transmitted into the cable jacket to the optical fiber. The cable is configured in a variety of ways, including through spatial arrangement of the sensing fibers, through acoustic impedance matched materials, through internal vibration reflecting structures, and/or through acoustic lens features to enhance sensitivity of the cable for vibration detection/monitoring.