Acoustic Ceiling Panel Coating That Balances Sound Attenuation and Airflow

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Solution Overview

Problem

Existing technologies have limitations in achieving effective noise reduction and sound attenuation between adjacent rooms in building construction, and existing technologies have not adequately addressed the need for enhanced acoustic performance in building construction, particularly in commercial and residential settings.

Innovation Solution

The development of an acoustic building panel with a porous body and an attenuation coating applied to its surface, featuring a discontinuous pattern of attenuation regions, which enhances sound absorption and attenuation properties without compromising airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a dense attenuation coating is applied to the entire surface of the building panel, then sound attenuation performance is improved, but airflow through the panel is blocked

Engineering Contradiction:
Improvesound attenuationVSAvoidairflow
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The attenuation coating is applied in a discontinuous pattern rather than as a continuous layer, segmenting the coating into discrete regions that provide sound attenuation while leaving gaps for airflow. This segmentation allows the panel to simultaneously achieve sound blocking and air permeability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the panel surface have different properties: some areas have attenuation coating applied while other areas remain without coating. This local differentiation allows specific zones to provide sound attenuation while other zones maintain airflow pathways, resolving the contradiction between sound blocking and air permeability.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If previous acoustic panel technologies are used, then some noise reduction is achieved, but the maximum sound attenuation is limited and insufficient for enhanced acoustic performance

Engineering Contradiction:
Improvenoise reductionVSAvoidsound attenuation performance
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The building panel combines the base panel material with an attenuation coating applied in a discontinuous pattern, creating a composite structure that leverages the advantages of both materials. This composite approach enables superior sound attenuation performance that exceeds previous acoustic panel technologies while maintaining air permeability.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The acoustic panel effectively reduces reflected and sound transmission between rooms, improving speech privacy and reducing noise levels while maintaining airflow, thus achieving superior noise reduction and sound attenuation.

Implementation Method 1

an attenuation coating applied to the second major surface of the body... effectively reduces reflected and sound transmission between rooms

Methodology Applied
Scientific EffectSound absorption: Acoustic Absorption

Implementation Method 2

the body being air-permeable... maintaining airflow

Methodology Applied
Scientific EffectAir permeability: Permeation

Data Source

PatentUS20250384866A1Acoustic building panels
Publication Date: 2025.12.18 ARMSTRONG WORLD IND INC
  • US20250384866A1 patent drawing
  • US20250384866A1 patent drawing
  • US20250384866A1 patent drawing

AI summary

Described herein is an acoustic building panel having a first major exposed surface opposite a second major exposed surface and a side exposed surface extending there between, the acoustic ceiling panel comprising: a body comprising a first major surface opposite a second major surface and a side surface extending between the first and second major surfaces, the body being air-permeable; and an attenuation coating applied to the first major surface of the body; wherein a first portion of the second major exposed surface of the acoustic building panel is formed by the first major surface of the body and a second portion of the second major exposed surface of the acoustic building panel is formed by the attenuation coating.