Acoustic Panel Protrusion Mounting System

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Solution Overview

Problem

There is a need for cost-effective and easily installable acoustic panels and systems that can improve acoustic properties in various settings, including personal and semi-professional environments, such as home recording studios, video conferencing rooms, and gaming environments, where complex constructions and high costs are not feasible.

Innovation Solution

The solution involves an acoustic panel comprising a mounting element with protrusions and an acoustic damping element with openings, allowing for secure and easy attachment to a wall or structure, and a system of connecting brackets for linking multiple panels, facilitating installation and alignment without requiring extensive fixing to the wall.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If complex constructions with mounting frames and support frames are used, then acoustic performance is improved, but cost and installation difficulty increase

Engineering Contradiction:
Improveacoustic performanceVSAvoidconstruction complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The acoustic panel is divided into two main segments: a mounting element for wall attachment and an acoustic damping element for sound absorption. This segmentation allows each component to be optimized independently - the mounting element provides secure attachment while the acoustic damping element delivers acoustic performance, eliminating the need for complex multi-component assemblies.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting element and acoustic damping element are combined into a single integrated panel assembly that functions as one unit. The mounting element includes integrated mounting features (such as rear-mounted attachment mechanisms) that directly secure the acoustic damping element to the wall, merging the mounting function and acoustic function into a unified structure that simplifies installation while maintaining performance.

Inventive Principle:
Principle #5Merging (Combining)

2Reliability

If professional studio acoustic solutions are used, then acoustic properties are optimized, but cost becomes prohibitive for personal and semi-professional settings

Engineering Contradiction:
Improveacoustic propertiesVSAvoidcost
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The acoustic panel uses cost-effective materials and a simplified construction that makes the product affordable for personal and semi-professional applications. The mounting element uses inexpensive attachment mechanisms (such as adhesive mounts or simple mechanical fixtures) and the acoustic damping element can be made from affordable porous materials, allowing the panel to be produced at a low cost while still delivering effective acoustic damping performance.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The invention adapts professional acoustic solutions by changing the parameters of construction complexity and material cost. Instead of using expensive multi-layer composite structures with precise tolerances, the panel uses a simplified single-layer or minimal-layer construction with relaxed tolerance requirements, maintaining acoustic effectiveness while dramatically reducing manufacturing cost for the target market segment.

Inventive Principle:
Principle #35Parameter changes

3Strength

If traditional mounting methods with multiple fastening elements are used, then secure attachment is achieved, but installation time and complexity increase

Engineering Contradiction:
Improveattachment securityVSAvoidinstallation time
Core Design Contradiction:
StrengthVSLoss of time

Solution Approach 1:

The mounting element is pre-configured with integrated mounting features (such as pre-attached adhesive strips, pre-formed mounting flanges, or pre-positioned fastening points) that are ready for immediate wall attachment. This preliminary preparation eliminates the need for on-site assembly of multiple fastening elements, allowing the entire panel to be mounted to the wall in a single action while maintaining secure attachment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The complex multi-step fastening process is extracted and replaced with a single integrated mounting mechanism. Instead of requiring separate steps for attaching mounting frames, support frames, and acoustic panels with multiple fasteners, the invention extracts the essential mounting function and implements it through one simplified mechanism (such as adhesive mounting or a single snap-fit action), dramatically reducing installation time while maintaining attachment security.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design provides effective acoustic damping and absorption, improving sound quality while being inexpensive and easy to install, suitable for diverse settings beyond professional studios, including private and commercial spaces.

Implementation Method 1

an acoustic damping element with a front face and a rear face. The acoustic damping element is adapted to be mounted to the mounting element

Methodology Applied
Scientific EffectAcoustic absorption: Acoustic Absorption

Data Source

PatentUS11643811B2Acoustic panel and system
Publication Date: 2023.05.09 CORSAIR MEMORY INC(US)
  • US11643811B2 patent drawing
  • US11643811B2 patent drawing
  • US11643811B2 patent drawing

AI summary

An acoustic panel comprises a mounting element and an acoustic damping element. The mounting element is adapted to be mounted to a wall or another structure of a building, and comprises a plurality of protrusions extending from a front side of the mounting element. The acoustic damping element comprises a rear face with a plurality of openings, and is adapted to be mounted to the mounting element with the plurality of protrusions fitting into the plurality of openings to hold the acoustic damping element in place at the mounting element. An acoustic panel system comprises a plurality of acoustic panels and a plurality of connecting brackets.