Acoustic panel wall mounting
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Solution Overview
Problem
Mounting acoustic panels on walls is often time-consuming and requires precision, with existing systems needing marking methods or additional tools that complicate alignment and installation.
Innovation Solution
A mounting system featuring a rigid fastening plate with first touch fastening features and a panel anchor with second touch fastening features, including a helix with varying thread pitch and a hook fastening patch, allowing for a strong connection without the need for precise alignment, suitable for various wall types.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Manufacturing precision
If traditional mounting systems are used, then secure attachment is achieved, but alignment precision and installation time are worsened
Solution Approach 1:
The mounting system performs preliminary actions by pre-positioning the fastening plate and panel anchor with their respective touch fastening features oriented toward each other. The adhesive layer is applied in advance to the fastening plate, and the system is designed so that when the panel is pressed against the wall, the connection is automatically formed without requiring precise manual alignment during installation.
Solution Approach 2:
The invention changes the physical state and properties of the mounting system by using an adhesive layer that transitions from a non-cured state (allowing flexibility and misalignment tolerance) to a cured state (providing rigid, permanent attachment). This parameter change enables the system to accommodate alignment variations while still achieving secure attachment.
2Ease of manufacture
If traditional mounting systems are used, then secure attachment is achieved, but system complexity increases due to marking methods and additional tools
Solution Approach 1:
The invention merges multiple functions into a single integrated mounting system. The fastening plate, adhesive layer, and panel anchor with helix are combined into one system that simultaneously provides attachment, alignment, and positioning functions. This eliminates the need for separate marking tools, alignment devices, and multiple installation steps required by traditional systems.
Solution Approach 2:
The mounting system is designed to be self-aligning and self-positioning. The touch fastening features on the fastening plate and panel anchor are oriented toward each other to automatically guide alignment when the panel is pressed against the wall. The system serves itself by eliminating the need for external marking methods, alignment tools, or complex installation procedures.
3Strength
If precise alignment is required, then connection strength is improved, but ease of operation deteriorates
Solution Approach 1:
The invention applies partial action by using a field of multiple touch fastening features instead of requiring all features to align perfectly. The system is designed so that even if only some of the touch fastening features engage, sufficient connection strength is achieved. This allows the panel to be mounted without precise alignment while still maintaining adequate attachment strength.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system provides flexibility and ease in aligning and mounting acoustic panels, forming a strong connection even with partial engagement, and can be used on different surfaces like wood, drywall, or concrete, simplifying the installation process.
Implementation Method 1
A mounting system features a rigid fastening plate with first touch fastening features and a panel anchor with second touch fastening features, including a helix with varying thread pitch and a hook fastening patch
Implementation Method 2
The anchor defines a tool receptacle configured to receive a tool for twisting the helix into a panel until the flange is at an outer surface of the panel
Implementation Method 3
The field of first touch fastening features is engageable with the field of second touch fastening features to form a connection when brought into engagement as the panel is placed against the wall
Data Source
AI summary
An acoustic panel wall mounting system including a rigid fastening plate and a panel anchor. The rigid fastening plate carries a field of first touch fastening features and defines an aperture for receiving a mechanical fastener to secure the fastening plate against a wall with the field of first touch fastening features exposed. The panel anchor has a helix extending from a rigid surface flange that carries a field of second touch fastening features on a surface opposite the helix. The anchor defines a tool receptacle used for twisting the helix into a panel. The field of first touch fastening features is engageable with the field of second touch fastening features to form a connection when brought into engagement as the panel is placed against the wall to contact the fastening plate with the panel anchor.