Acoustic Path Model for Structural Damage Location

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Solution Overview

Problem

Existing acoustic emission monitoring systems for structural integrity face errors due to assumptions of uniform sound speed and single acoustic propagation modes in homogeneous structures, which are not accurate for inhomogeneous materials, leading to incorrect damage location.

Innovation Solution

A system and method that build a model of acoustic paths by inducing emissions at multiple positions and using sensors to detect variations, accounting for inhomogeneities and different propagation modes, allowing for more accurate triangulation and damage location.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If acoustic emission monitoring is performed using uniform sound speed assumption, then the system is simple to operate, but damage location precision deteriorates due to structural inhomogeneities

Engineering Contradiction:
Improveease of operationVSAvoiddamage location precision
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system performs preliminary characterization of acoustic wave propagation paths through the structure before actual damage detection. By pre-mapping the acoustic paths and storing reference data about wave travel times and patterns, the system accounts for structural inhomogeneities in advance, enabling accurate real-time damage localization without complex real-time calculations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent introduces an acoustic path characterization model as an intermediary between the acoustic sensors and the damage location algorithm. This model serves as a mediator that translates raw acoustic emission data into accurate spatial information by compensating for the effects of structural inhomogeneities, material variations, and complex wave propagation paths

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If acoustic paths are modeled with inhomogeneity considerations, then damage location precision is improved, but system complexity increases due to multiple propagation modes

Engineering Contradiction:
Improvedamage location precisionVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary characterization of acoustic wave propagation paths through the structure before actual damage detection. By pre-mapping the acoustic paths and storing reference data about wave travel times and patterns, the system accounts for structural inhomogeneities in advance, enabling accurate real-time damage localization without complex real-time calculations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a virtual model or copy of the acoustic propagation environment through finite element analysis and experimental modal analysis. This digital twin of the acoustic paths allows the system to simulate and understand wave behavior in the specific structure without requiring physical modification or complex real-time processing

Inventive Principle:
Principle #26Copying

3Measurement precision

If multiple acoustic propagation modes are considered, then measurement accuracy is improved, but data processing complexity increases

Engineering Contradiction:
Improvemeasurement accuracyVSAvoiddata processing complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary characterization of acoustic wave propagation paths through the structure before actual damage detection. By pre-mapping the acoustic paths and storing reference data about wave travel times and patterns, the system accounts for structural inhomogeneities in advance, enabling accurate real-time damage localization without complex real-time calculations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent creates a virtual model or copy of the acoustic propagation environment through finite element analysis and experimental modal analysis. This digital twin of the acoustic paths allows the system to simulate and understand wave behavior in the specific structure without requiring physical modification or complex real-time processing

Inventive Principle:
Principle #26Copying

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach reduces errors in damage location by accounting for structural inhomogeneities and varying sound speeds, providing a more precise method for detecting and correlating structural damage with causal modes of operation.

Implementation Method 1

cracks produce bursts of acoustic energy as wideband ultrasonic emissions in the structure where the cracking is taking place, known as acoustic emissions

Methodology Applied
Scientific EffectAcoustic emission: Acoustic Emission

Implementation Method 2

the difference in the time of arrival of the bursts at the sensors is determined as □t values

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS8060319B2Acoustic structural integrity monitoring system and method
Publication Date: 2011.11.15 ULTRA PCS LTD
  • US8060319B2 patent drawing
  • US8060319B2 patent drawing
  • US8060319B2 patent drawing

AI summary

A method and system for detecting structural damage in a structure by detecting acoustic emissions from damage in a structure to obtain acoustic emission data, and processing the acoustic emission data in accordance with a model characterising acoustic paths. The model is built by inducing a plurality of types of acoustic emissions at each of a plurality of positions on a structure, the plurality of types of acoustic emissions corresponding to a respective plurality of types of structural damage. The acoustic emissions are detected using at least three sensors arranged on the structure, and the detected acoustic emissions are processed for each position to determine model data characterising effects on each type of acoustic emission from each position of acoustic paths between the positions and the sensors. The processed data is then stored as model data.