Non-invasive SOC Monitoring for Redox Flow Batteries

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Solution Overview

Problem

Current methods for monitoring the state-of-charge (SOC) of redox flow batteries, such as open-circuit cell-voltage monitoring and spectroscopy, are either inaccurate due to electrolyte imbalance or impractical and expensive for real-time, in operando measurements, limiting effective energy management and grid stability.

Innovation Solution

A non-invasive ultrasonic system that measures the acoustic attenuation coefficient of the electrolyte in redox flow batteries using a probing cell and ultrasonic transducer, providing accurate, real-time SOC monitoring without the need for sample extraction or balanced electrolytes, and is insensitive to operational temperature variations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If open-circuit cell-voltage monitoring is used to monitor SOC, then the method is simple and commonly used, but the measurement accuracy deteriorates due to electrolyte imbalance from crossover

Engineering Contradiction:
Improvemonitoring method complexityVSAvoidSOC measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the electrochemical voltage measurement method with an acoustic measurement method. An ultrasonic transducer measures the acoustic attenuation coefficient of the electrolyte, which correlates with SOC. This substitution eliminates the dependency on electrolyte balance and membrane performance, providing accurate measurements even when crossover occurs.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the measurement parameter from electrical voltage to acoustic attenuation coefficient. The acoustic properties of the electrolyte change with SOC in a predictable manner, allowing accurate SOC determination without requiring balanced electrolytes. This parameter change makes the measurement immune to electrolyte imbalance issues.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If spectroscopic methods are used to measure SOC, then measurement accuracy is improved, but the system becomes expensive and impractical for real-time in operando monitoring

Engineering Contradiction:
ImproveSOC measurement accuracyVSAvoidsystem complexity and cost
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs inexpensive ultrasonic transducers instead of expensive spectroscopic equipment. The ultrasonic system is portable, easy to deploy, and suitable for real-time monitoring. The probing cell design is simple and can be easily integrated into existing battery systems without requiring complex sample extraction infrastructure.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent extracts only the necessary acoustic measurement function from complex spectroscopic systems. By using a simple ultrasonic transducer and probing cell configuration, it achieves accurate SOC measurement without the need for expensive spectrometers, complex optical paths, or extensive sample preparation equipment.

Inventive Principle:
Principle #2Taking out (Extraction)

3Productivity

If in operando monitoring is implemented, then real-time SOC data is obtained, but the system becomes invasive and complex

Engineering Contradiction:
Improvereal-time monitoring capabilityVSAvoidmonitoring system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The ultrasonic transducer serves multiple functions: it acts as both the acoustic wave source and the detector, and the probing cell serves as both the measurement chamber and the interface with the battery electrolyte. This multi-functionality reduces the number of separate components needed and simplifies the overall system architecture for real-time monitoring.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables cost-effective, portable, and real-time SOC monitoring of redox flow batteries, enhancing operational efficiency and grid stability by providing accurate and reliable data for battery management systems.

Implementation Method 1

The ultrasonic transducer is attached to the probing cell and configured to transmit pulses at a frequency into the probing cell. The transmitted pulses are reflected within the probing cell as echoes.

Methodology Applied
Scientific EffectUltrasonic pulse transmission and echo reflection: Ultrasound

Implementation Method 2

The echoes are received by the ultrasonic transducer. The system further comprises one or more processors of a computer system, which are configured to process the echoes to obtain acoustic measurements.

Methodology Applied
Scientific EffectAcoustic echo detection: Echo

Implementation Method 3

The acoustic attenuation coefficient represents an energy loss rate of the echoes after propagation through the probing cell

Methodology Applied
Scientific EffectAcoustic attenuation: Acoustic Absorption

Data Source

PatentUS11415552B2In operando, non-invasive state-of-charge monitoring for redox flow batteries
Publication Date: 2022.08.16 BATTELLE MEMORIAL INST
  • US11415552B2 patent drawing
  • US11415552B2 patent drawing
  • US11415552B2 patent drawing

AI summary

This document describes techniques and systems for in operando, non-invasive SOC monitoring of redox flow batteries. The described techniques and systems allow for accurate, inexpensive, portable, and real-time methods to measure the SOC of redox flow batteries. System operators can monitor the SOC by measuring an acoustic attenuation coefficient of the electrolyte in the redox flow battery. The acoustic attenuation coefficient is measured using an ultrasonic transducer attached to a probing cell, which is connected to an electrolyte flow of a redox flow battery. The acoustic attenuation coefficient provides an accurate, real-time SOC measurement that is generally insensitive to varying operational temperatures of the electrolyte solution.