Acoustic Wave Resonator Layout Using Bulk-Wave Spurious Modes

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Solution Overview

Problem

Existing acoustic wave resonators face challenges in achieving a narrow frequency difference between resonance and anti-resonance frequencies, which affects filter characteristics and efficiency, particularly due to spurious bulk wave emissions.

Innovation Solution

The acoustic wave resonator design incorporates a piezoelectric substrate with a bonded support substrate and IDT electrodes of varying thickness, positioning bulk wave resonance and anti-resonance frequencies between surface acoustic wave frequencies to achieve a narrower frequency difference, utilizing bulk wave spurious emissions for improved resonance characteristics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If a conventional SAW resonator design is used, then the structure is simple, but the frequency difference between resonance and anti-resonance is wide resulting in poor filter characteristics

Engineering Contradiction:
Improvefilter characteristicsVSAvoidresonator structure
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent merges surface acoustic wave (SAW) resonance with bulk acoustic wave (BAW) resonance by positioning BAW resonance frequencies between the SAW resonance and anti-resonance frequencies. This combination creates multiple resonance points that steepen the attenuation slope and improve filter characteristics while maintaining a relatively simple resonator structure consisting of a piezoelectric substrate, IDT electrode, and reflector electrodes.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent changes the physical parameters of the piezoelectric substrate, specifically controlling its thickness to position the bulk wave resonance frequencies at desired locations between the SAW resonance and anti-resonance frequencies. By adjusting substrate thickness and material properties, the BAW resonance can be tuned to achieve optimal filter characteristics with a narrow frequency difference between resonance and anti-resonance.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If bulk wave spurious emissions are present, then the frequency difference between resonance and anti-resonance becomes wide, but these bulk waves can be utilized to improve resonance characteristics

Engineering Contradiction:
Improveresonance characteristicsVSAvoidspurious emission
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The patent converts the harmful bulk wave spurious emissions into beneficial resonance points by positioning the BAW resonance frequencies between the SAW resonance and anti-resonance frequencies. Instead of treating bulk waves as unwanted spurious emissions to be eliminated, the invention utilizes them to create additional resonance points that steepen the attenuation slope and improve overall filter characteristics, effectively turning a harmful factor into a useful feature.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Ease of manufacture

If the frequency difference between resonance and anti-resonance is wide, then the resonator is easier to design, but the filter efficiency and characteristics deteriorate

Engineering Contradiction:
Improveresonator designVSAvoidfilter efficiency
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The patent combines SAW and BAW resonance mechanisms to achieve narrow frequency difference between resonance and anti-resonance while maintaining design feasibility. By overlaying BAW resonance points between the SAW resonance and anti-resonance, the design creates a steep attenuation slope that improves filter efficiency without requiring completely new design approaches, thus balancing ease of manufacture with high productivity.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the filter characteristics by steepening the attenuation slope at the band edges, improving the acoustic wave filter's performance and efficiency by effectively utilizing bulk wave spurious emissions as resonance points.

Implementation Method 1

a surface acoustic wave resonator (SAW resonator) having a piezoelectric substrate and an IDT (InterDigital Transducer) electrode provided on the top surface of the piezoelectric substrate and exciting a surface acoustic wave (SAW)

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

A bonded substrate formed by bonding together a piezoelectric substrate and a support substrate having a smaller thermal expansion coefficient compared with the piezoelectric substrate is used for the SAW resonator. By utilizing such a bonded substrate, for example, a change of electrical characteristics of the SAW resonator due to temperature is compensated for.

Methodology Applied
Scientific EffectThermal expansion compensation: Thermal Expansion

Implementation Method 3

Between a resonance frequency and anti-resonance frequency due to the surface acoustic wave, one to four of at least one of resonance frequencies or anti-resonance frequencies due to bulk waves are located

Methodology Applied
Scientific EffectBulk acoustic wave propagation: Sound

Data Source

PatentUS11128279B2Acoustic wave resonator, acoustic wave filter, multiplexer, communication apparatus, and method designing acoustic wave resonator
Publication Date: 2021.09.21 KYOCERA CORP
  • US11128279B2 patent drawing
  • US11128279B2 patent drawing
  • US11128279B2 patent drawing

AI summary

An acoustic wave resonator includes a piezoelectric substrate and an IDT electrode on the top surface of the piezoelectric substrate. Between a resonance frequency and anti-resonance frequency due to a surface acoustic wave, one to four of at least one of resonance frequencies or anti-resonance frequencies due to bulk waves are located.