Acoustic Sample Holder for Viscous Biological Separation

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Solution Overview

Problem

Biological samples, such as sputum and blood, often contain multiple components that are difficult to separate due to their viscous nature or low concentration of microbes, making it challenging to isolate and analyze specific components like fungal spores or pathogenic microbes.

Innovation Solution

A sample holder with a porous element and focused acoustic energy treatment system that disrupts the sample viscosity, allowing smaller components to pass through while retaining larger ones, and optionally uses different acoustic energy parameters to maintain microbial viability or lyse cells for biomarker release.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If traditional separation methods are used on viscous biological samples, then the sample components remain intact, but the separation efficiency is poor due to high viscosity resisting component separation

Engineering Contradiction:
Improveseparation efficiencyVSAvoidsample viscosity
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces traditional mechanical separation methods with acoustic field-based separation. Acoustic energy is used to manipulate and separate sample components based on their acoustic properties rather than relying on mechanical forces that are hindered by sample viscosity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent changes the physical parameters of the sample by adjusting acoustic field parameters (frequency, intensity, waveform) to optimize separation efficiency. By varying these parameters, the system can adapt to different sample viscosities and component properties to achieve effective separation.

Inventive Principle:
Principle #35Parameter changes

2Measurement precision

If traditional separation methods are used on dilute microbial samples, then the sample integrity is maintained, but the separation difficulty increases due to low microbial concentration

Engineering Contradiction:
Improvemicrobial detection accuracyVSAvoidseparation difficulty
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent uses acoustic field effects instead of complex mechanical separation systems to isolate and detect dilute microbes. The acoustic field can selectively interact with microbial components even at low concentrations, simplifying the separation process while improving detection accuracy.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent applies localized acoustic energy treatment to specific regions where microbes are concentrated or expected to be found. This localized approach enhances the interaction between acoustic energy and target microbes, improving detection sensitivity without requiring complex system-wide separation mechanisms.

Inventive Principle:
Principle #3Local quality

3Productivity

If acoustic energy is applied to disrupt sample viscosity, then smaller components can pass through the porous element, but there is a risk of lysing or destroying the microbes

Engineering Contradiction:
Improvecomponent separation efficiencyVSAvoidmicrobial integrity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs dynamic control of acoustic energy parameters during the separation process. By adjusting frequency, intensity, and duration in real-time, the system optimizes disruption of viscous components while protecting microbial integrity, allowing adaptive optimization of the separation process.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent uses periodic or pulsed acoustic energy application rather than continuous exposure. This periodic action allows intervals for microbial recovery and prevents cumulative damage that could lead to lysis, while still achieving effective disruption of viscous sample components during active pulses.

Inventive Principle:
Principle #19Periodic action

4Manufacturing precision

If the porous element pore size is reduced to prevent microbial passage, then separation selectivity improves, but the flow rate through the element decreases

Engineering Contradiction:
Improveseparation selectivityVSAvoidfluid flow rate
Core Design Contradiction:
Manufacturing precisionVSSpeed

Solution Approach 1:

The patent replaces purely size-based mechanical filtration with acoustic field-assisted separation. The acoustic field provides the driving force for fluid flow through the porous element, compensating for the reduced flow rate caused by smaller pore sizes and enabling high selectivity without sacrificing throughput.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively separates and processes sample components, enabling the recovery of intact microbes for culturing and the collection of biomarkers, improving the analysis of biological samples by maintaining sample integrity and efficiency.

Implementation Method 1

Focused acoustic energy may disrupt or otherwise treat a sample in the inlet side of the interior space, e.g., to solubilize, liquefy or otherwise reduce a viscosity of the sample

Methodology Applied
Scientific EffectAcoustic energy: Ultrasound

Implementation Method 2

The porous element and the substrate mount may be arranged so that with the porous element engaged with the substrate mount, any fluid in the interior space must pass through the porous element to move between the inlet side and outlet side of the interior space

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS10168258B2Sample holder for acoustic treatment
Publication Date: 2019.01.01 COVARIS INC
  • US10168258B2 patent drawing
  • US10168258B2 patent drawing
  • US10168258B2 patent drawing

AI summary

A sample holder and method for separating components of a viscous sample, such as a sputum sample, in a vessel having a porous element. Liquid may be flowed through the vessel during acoustic energy treatment, which may disrupt the viscous sample. Smaller components of the sample may pass through the porous element with liquid introduced into the vessel. Larger components, such a microbes, may be captured by the porous element and may remain intact and viable for subsequent analysis. The porous element may be removable from the vessel to recover the microbes.