Acoustic Sand-Pack Characterization via Tube Waves

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Solution Overview

Problem

Current sand-control methods for oil and gas wells, such as resin injection, slotted liners, and gravel packing, face challenges in effectively preventing sand production while maintaining long-term productivity and minimizing formation damage, particularly in unconsolidated reservoirs with high permeability.

Innovation Solution

The method involves inducing pressure changes in the wellbore to generate tube waves, which allow for the characterization and prediction of sand-pack or gravel-pack parameters, including fluid conductivity and pack quality, using pressure and time derivative measurements, enabling more accurate assessment and optimization of sand-control treatments.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gravel packing is used to prevent sand production, then sand control effectiveness is improved, but formation damage and reduced productivity may occur

Engineering Contradiction:
Improvesand control effectivenessVSAvoidwell productivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses acoustic wave parameters (frequency, velocity, attenuation) to characterize the gravel pack properties. By measuring and analyzing these physical parameters, the system can evaluate pack quality and optimize placement to maintain productivity while ensuring effective sand control.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces traditional mechanical evaluation methods (downhole measurements, production tests) with acoustic wave-based characterization. This non-invasive approach allows assessment of gravel pack properties without physical intervention that could cause formation damage.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Measurement precision

If downhole measurements are used to evaluate sand-pack quality, then measurement precision is improved, but cost and operational complexity increase

Engineering Contradiction:
Improvesand-pack characterization accuracyVSAvoidevaluation system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent introduces acoustic waves as an intermediary medium to transmit information about gravel pack properties from the downhole environment to surface measurement equipment. This allows accurate characterization without complex downhole instrumentation or direct contact with the evaluation zone.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent substitutes complex mechanical downhole measurement systems with acoustic wave-based detection. The acoustic method provides sufficient measurement precision while eliminating the need for complex downhole tools, wireline operations, and associated operational complexities.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Reliability

If traditional sand control methods are used, then sand production is prevented, but formation damage and long-term productivity loss occur

Engineering Contradiction:
Improvesand production preventionVSAvoidlong-term productivity
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The patent performs preliminary acoustic characterization of the gravel pack immediately after placement to assess quality and identify potential issues before they affect long-term productivity. This early evaluation allows corrective actions to be taken while the well is still in the completion phase, preventing future productivity loss.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent establishes a feedback loop where acoustic measurements provide real-time information about gravel pack properties, which is used to optimize placement parameters and ensure the pack meets performance criteria. This continuous monitoring and adjustment process ensures both effective sand control and maintained productivity over the long term.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach provides a non-invasive and cost-effective means to evaluate and predict the effectiveness of sand-control measures, reducing the need for costly downhole measurements and improving the reliability of sand-pack characterization, thereby enhancing well productivity and longevity.

Implementation Method 1

inducing a pressure change in a wellbore drilled through the subsurface formation so as to induce tube waves in the wellbore

Methodology Applied
Scientific EffectTube waves: Acoustics

Data Source

PatentUS11249211B2Sand pack and gravel pack acoustic evaluation method and system
Publication Date: 2022.02.15 SEISMOS INC
  • US11249211B2 patent drawing
  • US11249211B2 patent drawing
  • US11249211B2 patent drawing

AI summary

A method for characterizing a sand-pack or gravel-pack in a subsurface formation includes inducing a pressure change to induce tube waves in fluid in a well drilled through the subsurface formation. At a location proximate to a wellhead at least one of pressure and a time derivative of pressure in the well is measured for a selected length of time. At least one of a physical parameter and a change in the physical parameter with respect to time, of the sand-pack or gravel-pack, is determined using the measured pressure and/or the time derivative of pressure.