Acoustic Sensor Isolation in Hydraulic Fracturing Wells

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Solution Overview

Problem

Current hydraulic fracturing monitoring methods require a separate monitoring well, which is costly and time-consuming, and often results in low signal-to-noise ratios due to acoustic sensor noise during fracturing, limiting data collection and fracturing pressure.

Innovation Solution

Deploying acoustic sensors and communication equipment within the treatment well, using a kickover tool and packer to isolate sensors from fracturing noise, and employing inductive coupling for real-time data transmission, allowing for high slurry concentrations and pressures without interfering with sidetracking operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If acoustic sensors are deployed in a separate monitoring well, then measurement precision is improved, but device complexity and capital costs increase significantly

Engineering Contradiction:
Improvemicroseismic event detection accuracyVSAvoidmonitoring well deployment complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent combines the treatment well and monitoring well functions into a single wellbore. The acoustic sensors are deployed in the treatment well below the fracturing zone, eliminating the need for a separate monitoring well while maintaining the capability to detect microseismic events and monitor fracture geometry.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a noise isolation mechanism as an intermediary between the acoustic sensors and the fracturing fluid. This isolation layer blocks acoustic noise from the pumping operation while allowing microseismic signals to pass through to the sensors, enabling precise measurement without the complexity of a separate monitoring well.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If acoustic sensors are placed in the treatment well, then device complexity is reduced, but signal-to-noise ratio deteriorates due to fracturing noise

Engineering Contradiction:
Improvemonitoring system structureVSAvoidsignal-to-noise ratio
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

A noise isolation mechanism is introduced as an intermediary between the acoustic sensors and the fracturing fluid. This isolation layer blocks acoustic noise from the pumping operation while allowing microseismic signals to pass through to the sensors, enabling precise measurement without increasing device complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The wellbore is segmented into distinct functional zones using packers and isolation mechanisms. The acoustic sensors are placed in an isolated zone below the noise generation area, separating the measurement function from the fracturing operation to maintain signal quality while keeping the system structurally simple.

Inventive Principle:
Principle #1Segmentation

3Productivity

If high fracturing pressures are applied, then productivity is improved, but harmful factors increase due to noise interference with sensors

Engineering Contradiction:
Improvefracturing treatment effectivenessVSAvoidacoustic noise interference
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The noise isolation mechanism serves as a protective intermediary that shields the acoustic sensors from high-pressure fracturing operations. This allows the fracturing process to proceed at optimal pressures for productivity while the isolation layer prevents the associated acoustic noise from interfering with sensor measurements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The harmful acoustic noise is effectively 'taken out' or removed from the sensor environment through the noise isolation mechanism. The isolation layer extracts the noise component from the fracturing process, allowing high pressures to be applied for productivity improvement without the detrimental noise interference.

Inventive Principle:
Principle #2Taking out (Extraction)

4Loss of time

If monitoring equipment is deployed in the treatment well, then loss of time is reduced by eliminating separate well drilling, but ease of operation deteriorates due to isolation requirements

Engineering Contradiction:
Improvedeployment timeVSAvoidsensor isolation and data transmission complexity
Core Design Contradiction:
Loss of timeVSEase of operation

Solution Approach 1:

The treatment and monitoring operations are merged into a single wellbore deployment. The acoustic sensors and fracturing equipment share the same well access, eliminating the need to drill and equip a separate monitoring well, thereby significantly reducing deployment time despite the added isolation requirements.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent replaces complex mechanical isolation systems with electromagnetic inductive coupling for data transmission. This substitution simplifies the connection between sensors and surface equipment, maintaining ease of operation while enabling the time-efficient single-well deployment configuration.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time, high-quality monitoring of hydraulic fracture geometry and microseismic events within a single treatment well, reducing capital costs and deployment time, while maintaining optimal fracturing pressures and avoiding noise interference.

Implementation Method 1

isolating the set of one or more acoustic sensors from acoustic interference associated with delivery of the fracturing fluid

Methodology Applied
Scientific EffectAcoustic isolation: Acoustic Absorption

Implementation Method 2

employing inductive coupling for real-time data transmission

Methodology Applied
Scientific EffectElectromagnetic induction: Electromagnetic Induction

Data Source

PatentUS8800652B2Method for real-time monitoring and transmitting hydraulic fracture seismic events to surface using the pilot hole of the treatment well as the monitoring well
Publication Date: 2014.08.12 SAUDI ARABIAN OIL CO
  • US8800652B2 patent drawing
  • US8800652B2 patent drawing
  • US8800652B2 patent drawing

AI summary

Methods for determining hydraulic fracture geometry and/or areal extent of an area of interest in a reservoir, are provided. An exemplary method includes isolating downhole acoustic receiver equipment in a lower portion of a first wellbore from fracturing operations located in a second wellbore connected to the first wellbore. Communications between surface equipment in the downhole acoustic receiver equipment is provided through a communications conduit bypass that permits well operations in the second wellbore without interfering with communications between the surface equipment and the downhole acoustic receiver equipment.