Acoustic T Cell Separation Using Standing Waves

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Solution Overview

Problem

Current methods for separating Jurkat T cells from cell cultures, such as centrifugation and physical filtration, often damage the cells, making it desirable to develop a non-damaging separation and filtration process.

Innovation Solution

The use of acoustophoretic systems that generate multi-dimensional acoustic standing waves to separate biological cells from a host fluid, utilizing ultrasonic transducers and reflectors to create a flow chamber where cells can be trapped, agglomerate, and settle out without physical filters, allowing for efficient cell concentration and clarification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If centrifugation or physical filtration is used to separate Jurkat T cells from cell cultures, then cell separation is achieved, but cell damage occurs

Engineering Contradiction:
Improvecell integrityVSAvoidseparation efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent replaces mechanical separation methods (centrifugation and physical filtration) with an acoustic field-based separation system. Ultrasonic transducers generate acoustic standing waves that exert acoustic radiation pressure on cells, enabling separation without mechanical stress or physical filters that would damage cell integrity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces an acoustic field as an intermediary between the separation force and the cells. The acoustic standing waves create regions of high and low pressure that indirectly manipulate cell positioning and separation, avoiding direct mechanical contact that would cause damage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If acoustophoresis with ultrasonic transducers is used to separate cells, then cell damage is minimized, but device complexity increases

Engineering Contradiction:
Improvecell viabilityVSAvoidsystem structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent divides the separation system into distinct functional modules: ultrasonic transducers for generating acoustic fields, a flow chamber for cell suspension introduction, and collection systems for separated cells. This modular segmentation makes the complex acoustophoretic system more manageable and easier to implement.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent designs the flow chamber to serve multiple functions: introducing cell suspension, maintaining laminar flow, providing acoustic field interaction, and enabling cell collection. This multi-functionality reduces the need for separate components, thereby reducing overall system complexity despite the sophisticated separation mechanism.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Productivity

If multi-dimensional acoustic standing waves are generated to trap and aggregate cells, then separation efficiency is improved, but energy consumption increases

Engineering Contradiction:
Improveseparation efficiencyVSAvoidultrasonic power
Core Design Contradiction:
ProductivityVSUse of energy by moving object

Solution Approach 1:

The patent utilizes periodic acoustic oscillations from ultrasonic transducers to create standing waves that periodically trap and release cells. This periodic action allows cells to be progressively aggregated and separated through repeated cycles of acoustic forcing, improving separation efficiency while using controlled energy input.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent optimizes separation efficiency by adjusting acoustic parameters (frequency, amplitude, wavelength) and flow conditions (flow rate, residence time). By changing these parameters, the system achieves effective cell aggregation and separation while minimizing excessive energy consumption, balancing productivity and energy use.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method effectively concentrates cells while minimizing damage, achieving a cell concentration twice that of the original mixture with a volume reduction of half, and can be used in dual-pass systems for enhanced separation efficiency.

Implementation Method 1

generate multi-dimensional acoustic standing waves to separate biological cells from a host fluid, utilizing ultrasonic transducers and reflectors to create a flow chamber where cells can be trapped

Methodology Applied
Scientific EffectAcoustic standing wave: Sound

Implementation Method 2

acoustophoresis is the separation of particles and secondary fluids from a primary or host fluid using high intensity acoustic standing waves

Methodology Applied
Scientific EffectAcoustic radiation pressure: Acoustic Radiation Pressure

Implementation Method 3

at least one ultrasonic transducer includes a piezoelectric material configured to be driven to create a multi-dimensional acoustic standing wave in the flow chamber

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

subsequently settle out of the host fluid due to enhanced gravitational settling forces

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS10370635B2Acoustic separation of T cells
Publication Date: 2019.08.06 FLODESIGN SONICS INC
  • US10370635B2 patent drawing
  • US10370635B2 patent drawing
  • US10370635B2 patent drawing

AI summary

Acoustophoretic devices and methods for separating biological cells (particularly T-cells) from other fluids/materials using multi-dimensional acoustic standing waves are disclosed. The devices include an inlet, at least two outlets, and a flow chamber having an ultrasonic transducer-reflector pair. Specifically, T cells, B cells, or NK cells can be separated from other blood components. A dual-pass acoustophoretic system including two acoustophoretic devices arranged in series and fluidly connected to one another is also illustrated. Means for pre-chilling the mixture prior to separation in the devices or system can be used to improve retention, concentration, and clarification and to prevent outgassing.