Acoustic Tee Mounting Clip for Universal T-Grid Box Support
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Solution Overview
Problem
Current mounting hardware for securing electrical boxes to ceiling structures is unstable and inefficiently manufactured, necessitating the use of multiple bracket sizes to accommodate different T-grid stem sizes, which complicates installation and inventory management.
Innovation Solution
An acoustic tee mounting clip with a 'W'-shape design, featuring adjustable telescoping bars and multiple fastening points, securely attaches to T-grid ceiling structures, allowing for efficient installation and simplified inventory management.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Adaptability or versatility
If multiple bracket sizes are used to accommodate different T-grid stem sizes, then adaptability is improved, but device complexity increases
Solution Approach 1:
The mounting clip is designed with a universal structure that can accommodate multiple T-grid stem sizes through adjustable features. The clip includes a stem receiving portion with adjustable positioning mechanisms that allow a single clip design to fit various stem diameters, eliminating the need for multiple specialized brackets for different sizes.
Solution Approach 2:
The mounting clip incorporates dynamic adjustment capabilities through movable components such as adjustable arms or positioning elements that can be modified to match different T-grid stem sizes. This dynamic adaptability allows the same clip to be configured for various stem dimensions without requiring multiple static bracket designs.
2Reliability
If current mounting hardware is used, then ease of manufacture is maintained, but stability deteriorates
Solution Approach 1:
The mounting clip is divided into distinct functional segments including a stem receiving portion, an electrical box receiving portion, and fastening mechanisms. This segmentation allows each component to be optimized for its specific function while maintaining overall manufacturability through modular design and standardized manufacturing processes for each segment.
3Adaptability or versatility
If multiple bracket sizes are used, then adaptability is improved, but loss of time increases
Solution Approach 1:
The universal mounting clip design eliminates the need to select and switch between multiple bracket sizes during installation. A single clip type can be used for all T-grid stem sizes through its adjustable features, significantly reducing installation time by eliminating the selection and adaptation process for different sizes.
Solution Approach 2:
The dynamic adjustment capabilities of the mounting clip allow installers to quickly adapt the clip to different stem sizes without time-consuming modifications or replacements. The adjustable features can be rapidly configured on-site, reducing installation time compared to using multiple fixed-size brackets.
Data Source
AI summary
An acoustic tee mounting clip is configured to couple a ceiling bracket to a ceiling member. The acoustic tee mounting clip comprises a body having a lower portion, an upper portion, a first arm, and a second arm. The upper portion transitions to the lower portion through an offset connection portion being angled inward such that a portion of the lower portion is more inward relative to a portion of the upper portion. The upper portion comprises a first bent portion, a second bent portion, and a first cut-out, the first cut-out being disposed between the first bent portion and the second bent portion. The first and second arms are respectively disposed at distal ends of the first and second bent portions, wherein the first arm and the second arm bend outward from the distal ends and are configured to be fastened to a horizontal surface of the ceiling bracket.