Acoustic Telemetry Nodes for Wellbore Fluid Flow Monitoring

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Solution Overview

Problem

Current systems lack the capability for continuous monitoring of downhole gas lift gas injection volumes and efficiencies in gas-lifted wells, requiring a network of downhole sensors for real-time surveillance and data transmission on gas lift-gas entry and flow rates.

Innovation Solution

An electro-acoustic system with communications nodes spaced along the wellbore that transmit acoustic signals representing fluid flow data, allowing wireless telemetry of gas lift valve performance and fluid flow measurements from downhole sensors to the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a network of downhole sensors is implemented for continuous monitoring, then real-time surveillance capability is improved, but device complexity increases

Engineering Contradiction:
Improvereal-time surveillance capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The monitoring system is divided into multiple independent sensor nodes distributed along the wellbore, each capable of autonomous measurement and acoustic signal transmission. This segmentation enables continuous monitoring coverage while distributing system complexity across multiple simple, identical units rather than requiring a single complex centralized system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Acoustic signals serve as the intermediary medium for data transmission between downhole sensors and the surface. This acoustic telemetry system eliminates the need for complex electrical wiring and electronic communication infrastructure within the wellbore, simplifying the overall system while enabling reliable real-time data transmission through the fluid-filled wellbore environment.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If acoustic telemetry is used for wireless data transmission, then ease of operation is improved, but loss of information may occur

Engineering Contradiction:
Improvewireless transmission capabilityVSAvoiddata transmission accuracy
Core Design Contradiction:
Ease of operationVSLoss of information

Solution Approach 1:

The acoustic telemetry system incorporates signal validation and error detection mechanisms that provide feedback on data transmission quality. The system can detect and correct information loss through acoustic signal degradation by retransmitting or adjusting the transmission parameters, ensuring accurate data recovery while maintaining the ease of wireless operation.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables real-time monitoring and optimization of gas lift systems, improving well performance by providing accurate data on fluid flow and gas lift valve efficiency, enhancing oil production and field management.

Implementation Method 1

Each node transmits a signal that represents a packet of information. The packet of information includes both a node identifier and an acoustic wave.

Methodology Applied
Scientific EffectAcoustic signals: Sound

Data Source

PatentUS9863222B2System and method for monitoring fluid flow in a wellbore using acoustic telemetry
Publication Date: 2018.01.09 EXXONMOBIL UPSTREAM RESEARCH COMPANY(US)
  • US9863222B2 patent drawing
  • US9863222B2 patent drawing
  • US9863222B2 patent drawing

AI summary

An electro-acoustic system for downhole telemetry is provided herein. The system employs a series of communications nodes spaced along a string of production tubing within a wellbore. The nodes allow for wireless communication between transceivers residing within the communications nodes and a receiver at the surface. More specifically, the transceivers provide for node-to-node communication up a wellbore at high data transmission rates for data indicative of fluid flow within the production tubing adjacent gas lift valves. A method of monitoring the flow of fluid gas lift valves is also provided herein. The method uses a plurality of data transmission nodes situated along the production tubing which send signals to a receiver at the surface. The signals are then analyzed to determine gas lift valve operation and fluid flow data.