Self-Focusing Acoustic Transducer for Contactless Cell Extraction
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Solution Overview
Problem
Current methods for extracting cells from a solid surface for regenerative medicine are limited by poor precision, low throughput, and potential damage to cells, with existing technologies like pipettes, micromanipulation, and laser capture microdissection being either imprecise, time-consuming, or requiring complex and expensive systems.
Innovation Solution
A self-focusing acoustic transducer (SFAT) device using focused ultrasonic waves to eject cells or particles contactlessly, allowing for precise and repeatable control of cell extraction and transfer without damaging the cells or the surrounding tissue, utilizing a Fresnel acoustic lens and piezoelectric substrate to generate high-intensity focused ultrasound for non-damaging cell detachment.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Measurement precision
If manual extraction methods (pipette, scoop, knife) are used, then device complexity is low, but manufacturing precision and measurement precision are poor
Solution Approach 1:
The patent replaces manual mechanical extraction tools (pipette, scoop, knife) with a focused ultrasound system that uses acoustic waves to detach and eject cells. The FUS transducer generates focused ultrasonic waves that create mechanical resonance and cavitation in the liquid medium, enabling precise cell extraction without physical contact. This substitution of mechanical manual operations with acoustic field-based automation achieves high precision while maintaining relatively simple device architecture.
Solution Approach 2:
The patent utilizes parameter changes in the ultrasound field (frequency, intensity, focal depth) to precisely control cell extraction. By adjusting the focal depth of the ultrasound waves and controlling the acoustic pressure parameters, the system can selectively target and extract specific cells at different layers of the cell monolayer with high precision, transforming the extraction process from manual approximation to parameter-controlled precision.
2Productivity
If micromanipulation is used, then measurement precision is improved, but productivity decreases due to low throughput
Solution Approach 1:
The patent employs periodic pulsed ultrasound actuation to extract multiple cells in rapid succession. The FUS system can be activated in a pulsed manner, with each pulse ejecting a droplet containing extracted cells. This periodic action enables high-throughput extraction by continuously producing droplets at rapid rates, dramatically improving productivity compared to single-cell micromanipulation methods while maintaining precision through controlled pulsed delivery.
Solution Approach 2:
The patent replaces time-consuming manual micromanipulation operations with automated acoustic field-based extraction. The focused ultrasound system can simultaneously process multiple cells across a large area of the cell monolayer, extracting cells in parallel rather than sequentially. This substitution of manual sequential operations with automated parallel acoustic processing achieves high throughput and reduces extraction time significantly.
3Productivity
If laser capture microdissection is used, then productivity is improved, but device complexity and cost increase
Solution Approach 1:
The patent replaces complex laser-based optical systems with a simpler acoustic field-based FUS system. Instead of using lasers for capture and mechanical tools for dissection, the system uses focused ultrasonic waves to directly detach and eject cells in a single automated step. This substitution of complex optical-mechanical laser systems with simpler acoustic field generation achieves high productivity while reducing device complexity and cost.
Solution Approach 2:
The patent extracts the essential function of cell extraction from complex multi-step laser capture microdissection procedures. By using focused ultrasound, the system directly extracts cells from the monolayer in a single action, eliminating the need for separate laser capture and mechanical dissection steps. This extraction approach maintains high throughput while significantly simplifying the overall system architecture.
4Reliability
If conventional extraction methods are used, then device complexity is low, but object-affected harmful factors increase due to cell damage
Solution Approach 1:
The patent applies local quality by focusing ultrasound energy at a specific focal depth where the cell monolayer is located. The FUS transducer generates a highly localized acoustic field that concentrates energy precisely at the target depth, enabling selective extraction of cells at that layer while leaving surrounding cells at different depths unaffected. This localized energy application maintains cell integrity by avoiding excessive energy distribution throughout the entire sample.
Solution Approach 2:
The patent uses liquid droplets as an intermediary medium between the ultrasound field and the cells. The FUS waves first act on the liquid medium, which then transfers the acoustic energy to the cells, causing them to detach and be ejected in droplet form. This intermediary liquid medium protects the cells from direct exposure to high-intensity acoustic energy, reducing mechanical damage while still achieving effective extraction.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The SFAT device enables high-precision, damage-free extraction and transfer of cells with controlled droplet size and frequency, achieving high throughput and allowing cells to proliferate without scarring, as demonstrated by successful ejection and re-cultivation of human RPE cells.
Implementation Method 1
The focused ultrasonic transducer includes a piezoelectric substrate having a top face and a bottom face
Implementation Method 2
A Fresnel acoustic lens including a plurality of annular rings of air cavities disposed on the top face
Implementation Method 3
self-focusing acoustic transducers (SFATs) based on Fresnel air-cavity lens
Implementation Method 4
focused ultrasonic waves to eject cells or particles contactlessly
Implementation Method 5
focused ultrasonic transducer positioned to focus an acoustic wave onto the substrate such that a droplet that includes at least one cell or particle is ejected
Data Source
AI summary
A device for contactless, damage-free, high-precision cell and/or particle extraction and transfer through acoustic droplet ejection includes a substrate having a first surface and a second surface and a focused ultrasonic transducer positioned to focus an acoustic wave onto the substrate such that a droplet that includes at least one cell or particle is ejected from the bulk or from the first surface per each actuation of the focused ultrasonic transducer through droplet ejection. The substrate includes cells or particles inside the substrate or on top of the substrate. The focused ultrasonic transducer includes a piezoelectric substrate having a top face and a bottom face, a Fresnel acoustic lens including a plurality of annular rings of air cavities disposed on the top face, and a first patterned circular electrode disposed over the top face and a second patterned circular electrode disposed over the bottom face. The first patterned circular electrode overlaps the second patterned circular electrode.


