Acoustic Transducer Coupling for Electromagnetic Barrier Communication

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Solution Overview

Problem

Aircraft systems made from metallic and composite materials, such as carbon fiber reinforced plastic (CFRP), act as electromagnetic barriers, inhibiting communication and requiring penetrations or dielectric windows that create potential leak paths and pose risks from high current impulses, necessitating cumbersome and expensive lightning protection systems.

Innovation Solution

The method involves coupling transducers to both surfaces of the electromagnetic barrier without physical penetration, using acoustic waves to transmit signals and power across the barrier, eliminating the need for penetrations and reducing the risk of fuel ignition and maintenance costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of information

If penetrations or dielectric windows are used to enable communication through electromagnetic barriers, then communication capability is improved, but structural integrity and safety deteriorate due to potential leak paths and fuel ignition risks

Engineering Contradiction:
Improvecommunication capabilityVSAvoidstructural integrity and safety
Core Design Contradiction:
Loss of informationVSReliability

Solution Approach 1:

The patent replaces mechanical/electrical penetrations (wires, connectors, dielectric windows) with an acoustic wave-based communication system. Transducers convert electrical signals to acoustic waves that propagate through the electromagnetic barrier material itself, eliminating the need for physical penetrations and maintaining structural integrity while enabling communication.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent introduces acoustic waves as an intermediary medium to transmit information through the electromagnetic barrier. The barrier material itself becomes the transmission medium for acoustic waves, allowing communication without creating leak paths or ignition risks associated with traditional penetrations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If traditional wiring and lightning protection systems are used, then protection against high current impulses is improved, but device complexity and cost worsen

Engineering Contradiction:
Improveprotection against high current impulsesVSAvoidlightning protection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent replaces the complex electrical/lightning protection system with an acoustic wave transmission system. Since acoustic waves are not affected by electromagnetic interference or high current impulses, the cumbersome lightning protection infrastructure becomes unnecessary, reducing device complexity while maintaining reliability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of information

If penetrations are created in electromagnetic barriers, then communication capability is improved, but maintenance requirements and inspection frequency increase

Engineering Contradiction:
Improvecommunication capabilityVSAvoidmaintenance requirements
Core Design Contradiction:
Loss of informationVSEase of repair

Solution Approach 1:

The patent eliminates physical penetrations by using acoustic wave transmission through the intact barrier material. Without penetrations, there are no leak paths to inspect or seal, dramatically reducing maintenance requirements and inspection frequency while preserving communication capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables reliable communication and power transfer through electromagnetic barriers without physical penetration, reducing leak paths and maintenance costs while enhancing structural reliability and safety.

Implementation Method 1

A signal is transmitted between the first transducer and the second transducer without physically penetrating the electromagnetic barrier

Methodology Applied
Scientific EffectAcoustic wave transmission: Sound

Data Source

PatentUS9559788B2Systems and methods for communicating data through an electromagnetic barrier
Publication Date: 2017.01.31 THE BOEING CO
  • US9559788B2 patent drawing
  • US9559788B2 patent drawing
  • US9559788B2 patent drawing

AI summary

An electromagnetic barrier includes a first surface and a second surface. A first transducer is coupled to the first surface. A second transducer is coupled to the second surface such that a signal is transmittable between the first transducer and the second transducer without physically penetrating the electromagnetic barrier.