Acoustic Transducer Impedance Matching Layer Borehole Coupling

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Solution Overview

Problem

Transferring energy from acoustic transducers to fluids in a borehole efficiently is challenging due to the mismatch in acoustic impedance between the transducer and the borehole fluid, leading to poor energy coupling and beam divergence.

Innovation Solution

The use of a rotatable transducer with a piezoelectric disk and an impedance matching layer, cut with grooves or slots, to improve acoustic coupling by matching the impedance between the ceramic transducer and the borehole fluid, allowing for electronic focusing and enhanced signal resolution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If an acoustic transducer is used directly in borehole fluid, then device complexity is reduced, but acoustic impedance mismatch causes poor energy coupling and beam divergence

Engineering Contradiction:
Improveenergy coupling efficiencyVSAvoidtransducer structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

An impedance matching layer is introduced as an intermediary between the piezoelectric ceramic transducer and the borehole fluid. This matching layer has acoustic impedance intermediate between the ceramic and fluid, creating a gradual transition that reduces impedance mismatch and improves energy coupling efficiency without requiring complex multi-layer structures.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The transducer assembly uses composite material construction with a piezoelectric ceramic element combined with an impedance matching layer made of different material properties. This composite approach allows optimization of acoustic impedance characteristics while maintaining structural simplicity.

Inventive Principle:
Principle #40Composite materials

2Power

If impedance matching layer is added, then energy transfer is enhanced, but device complexity increases

Engineering Contradiction:
Improveacoustic power transferVSAvoidtransducer layer structure
Core Design Contradiction:
PowerVSDevice complexity

Solution Approach 1:

The impedance matching layer is designed with specific acoustic impedance parameters that are intermediate between the piezoelectric ceramic and borehole fluid. By carefully selecting the acoustic impedance value and thickness of the matching layer, optimal power transfer is achieved while keeping the structural addition minimal and manageable.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances energy transfer, reduces beam divergence, and provides improved resolution and sensitivity for acoustic imaging in boreholes, enabling better observation of borehole irregularities and variations in range.

Implementation Method 1

an acoustic transducer with a piezoelectric disk

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

improve acoustic coupling by matching the impedance between the ceramic transducer and the borehole fluid

Methodology Applied
Scientific EffectAcoustic impedance matching: Acoustics

Implementation Method 3

cut with grooves or slots, to improve acoustic coupling

Methodology Applied
Scientific EffectAcoustic focusing: Focusing

Data Source

PatentEP2603820B1Acoustic transducer with impedance matching layer
Publication Date: 2019.03.20 HALLIBURTON ENERGY SERVICES INC
  • EP2603820B1 patent drawingFigure 1~2B
  • EP2603820B1 patent drawingFigure 3A~4
  • EP2603820B1 patent drawingFigure 5

AI summary

A device includes a piezoelectric transducer. The transducer has N independent transducer regions. N is an integer. Each of the N independent transducer regions has a thickness. Each of the N independent transducer regions has an acoustic impedance AIT. Each of the N independent transducer regions is independently excitable to oscillate in the thickness mode when electrically excited by a potential difference applied across the thickness. The device further includes a first impedance matching layer having an acoustic impedance All between AIT and a borehole fluid acoustic impedance AIBF. The first impedance matching layer is situated such that an acoustic signal emitted by the piezoelectric transducer will pass through the second impedance matching layer. The device further includes a second impedance matching layer having an acoustic impedance AI2 between All and AIBF.