Acoustic Vortex Cell Spheroid Formation

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Solution Overview

Problem

Existing methods for forming cell spheroids in microfluidic systems are labor-intensive, low-yield, time-consuming, and produce heterogeneous spheroids due to poor control over the process, limiting their scalable application in biomedical studies.

Innovation Solution

A method involving the injection of cells embedded in a biomaterial matrix into a channel, where acoustic vibrations generate vortices to trap cells into clusters that adhere via the matrix, forming spheroids, and allowing for controlled size and retrieval using a piezo transducer and collagen matrix.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If gradual cell aggregation methods are used, then cell spheroids can be formed, but the process takes hours to days and produces heterogeneous spheroids

Engineering Contradiction:
Improvespheroid consistencyVSAvoidspheroid formation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent applies acoustic vibrations (mechanical vibration) to generate vortices that rapidly aggregate cells into spheroids. The piezoelectric transducer generates acoustic waves that create vortex flows, causing cells to cluster together quickly and uniformly, reducing formation time from hours/days to minutes while improving size consistency.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The patent uses acoustic streaming (fluid dynamics) to create vortex flows within the microfluidic channel. These hydraulic forces manipulate cell movement and aggregation, enabling rapid and uniform spheroid formation through controlled fluid motion rather than passive gradual aggregation.

Inventive Principle:
Principle #29Pneumatics and hydraulics

2Ease of operation

If existing microfluidic methods are used, then cell clusters can form, but cell adhesion to channel walls occurs making retrieval difficult

Engineering Contradiction:
Improvespheroid retrievalVSAvoidspheroid formation control
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The acoustic vibrations not only form spheroids but also prevent cell adhesion to channel walls by creating continuous vortex motion. This mechanical agitation keeps cells suspended and prevents them from sticking to surfaces, making retrieval easy while maintaining formation control.

Inventive Principle:
Principle #18Mechanical vibration

Solution Approach 2:

The continuous acoustic vibration and vortex flow maintain cells in a suspended state throughout the formation process, preventing adhesion events from occurring. This continuous action ensures both easy retrieval and reliable spheroid formation without wall adhesion interference.

Inventive Principle:
Principle #20Continuity of useful action

3Productivity

If manual spheroid formation methods are used, then some spheroids can be produced, but the process is labor-intensive and low-yield

Engineering Contradiction:
Improvespheroid production yieldVSAvoidsystem automation
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system uses acoustic fields to automatically aggregate cells into spheroids without manual intervention. The acoustic vibrations self-organize cells into clusters, eliminating the need for manual manipulation while dramatically increasing production yield and reducing labor requirements.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The patent replaces manual mechanical manipulation with acoustic field-based automation. The piezoelectric transducer generates acoustic waves that automatically drive cell aggregation, substituting labor-intensive mechanical processes with automated acoustic manipulation, thereby increasing productivity.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables rapid, high-yield production of consistent cell spheroids with controlled size and morphology, overcoming the limitations of existing techniques by using acoustic streaming and collagen matrices for efficient cell aggregation and adhesion.

Implementation Method 1

The main mechanism of spheroid generation in the majority of microfluidic platforms is based on the physical arrangement of cells and promoting direct cell-cell contact by applying different forces. Existing methods rely on the gradual secretion of adhesive proteins by cells to develop clusters into spheroids.

Methodology Applied
Scientific EffectAcoustic streaming: Acoustic Radiation Pressure

Implementation Method 2

generating vortices in the mixture flowing within the channel; trapping the cells using the vortices to form clusters of cells

Methodology Applied
Scientific EffectVortex formation: Vortex Ring

Implementation Method 3

inducing vibrations of sharp edges extending within the channel with a piezo transducer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 4

trapping the cells using the vortices to form clusters of cells until the cells of the clusters of cells adhere to one another via the biomaterial matrix thereby forming the cell spheroids

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS20230383262A1Method for creating cell spheroids
Publication Date: 2023.11.30 MCGILL UNIV
  • US20230383262A1 patent drawing
  • US20230383262A1 patent drawing
  • US20230383262A1 patent drawing

AI summary

A method for forming cell spheroids in a fluidic system, includes: injecting a mixture including cells embedded in a biomaterial matrix into a channel; generating vortices in the mixture flowing within the channel; trapping the cells using the vortices to form clusters of cells until the cells of the clusters of cells adhere to one another via the biomaterial matrix thereby forming the cell spheroids; and retrieving the cell spheroids from the channel.