Acoustic Wave Device with Differentiated Low-Velocity Films

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Solution Overview

Problem

Conventional acoustic wave devices face issues with spurious responses of higher-order modes, which affect their performance across a wide band.

Innovation Solution

The acoustic wave device incorporates a silicon substrate with specific layering of high- and low-acoustic-velocity films and a piezoelectric film, where the materials and thicknesses of the low-acoustic-velocity films differ, along with a carefully designed IDT electrode structure to reduce or prevent unwanted higher-order modes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a multilayer structure with high-acoustic-velocity films and low-acoustic-velocity films is used, then the Q value is increased, but spurious responses of higher-order modes occur

Engineering Contradiction:
ImproveQ valueVSAvoidspurious responses of higher-order modes
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by using different materials for the first and second low-acoustic-velocity films (SiO2 and Si3N4 respectively) rather than uniform materials throughout. This localized differentiation in material properties at specific positions within the multilayer structure suppresses higher-order modes while preserving the high Q value characteristic of the multilayer configuration.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent employs composite materials by combining multiple film types with different acoustic velocity characteristics (high-acoustic-velocity films of SiN and low-acoustic-velocity films of SiO2 and Si3N4) in a multilayer structure. This composite approach enables simultaneous achievement of high Q value and suppression of spurious responses through the complementary properties of different materials.

Inventive Principle:
Principle #40Composite materials

2Reliability

If conventional multilayer structures are used, then device performance is improved, but unwanted waves of higher-order modes affect performance over wide band

Engineering Contradiction:
Improvedevice performanceVSAvoidperformance over wide band
Core Design Contradiction:
ReliabilityVSAdaptability or versatility

Solution Approach 1:

The patent addresses wide-band performance by implementing local quality differentiation in the low-acoustic-velocity films. By positioning SiO2 and Si3N4 films at different locations within the multilayer structure, the device achieves suppression of higher-order modes across a broader frequency range, enhancing adaptability over wide band while maintaining overall device performance.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively suppresses higher-order modes and unwanted waves over a wide frequency range, improving the device's frequency-temperature characteristics and reducing the temperature coefficient of frequency.

Implementation Method 1

a piezoelectric film on the second high-acoustic-velocity film, and an IDT electrode on the piezoelectric film

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Implementation Method 2

an acoustic velocity of a bulk wave propagating through the first high-acoustic-velocity film and an acoustic velocity of a bulk wave propagating through the second high-acoustic-velocity film are higher than an acoustic velocity of a bulk wave propagating through the piezoelectric film, an acoustic velocity of a bulk wave propagating through the first low-acoustic-velocity film and an acoustic velocity of a bulk wave propagating through the second low-acoustic-velocity film are lower than an acoustic velocity of a bulk wave propagating through the piezoelectric film

Methodology Applied
Scientific EffectAcoustic wave propagation: Sound

Data Source

PatentUS20230114497A1Acoustic wave device
Publication Date: 2023.04.13 MURATA MFG CO LTD
  • US20230114497A1 patent drawing
  • US20230114497A1 patent drawing
  • US20230114497A1 patent drawing

AI summary

An acoustic wave device includes a silicon substrate, a first high-acoustic-velocity film on the silicon substrate, a first low-acoustic-velocity film on the first high-acoustic-velocity film, a second low-acoustic-velocity film on the first low-acoustic-velocity film, a second high-acoustic-velocity film on the second low-acoustic-velocity film, a piezoelectric film on the second high-acoustic-velocity film, and an IDT electrode on the piezoelectric film. Acoustic velocities of bulk waves propagating through the first and second high-acoustic-velocity films are higher than an acoustic velocity of an acoustic wave propagating through the piezoelectric film. Acoustic velocities of bulk waves propagating through the first and second low-acoustic-velocity films are lower than an acoustic velocity of a bulk wave propagating through the piezoelectric film. Materials of the first and second low-acoustic-velocity films are different from each other.