Acoustic Wave Electrode Patterning for Leakage Mode Suppression

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Solution Overview

Problem

Acoustic wave devices with an excitation portion on an acoustic reflector often experience leakage mode propagation due to manufacturing errors, leading to spurious components in the device.

Innovation Solution

The acoustic wave device incorporates a periodic pattern on at least one of the extraction electrodes, which reduces or prevents leakage mode propagation by Bragg-reflection, thereby enhancing resonance characteristics without increasing manufacturing costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If the lower electrode and upper electrode extend beyond the cavity region due to manufacturing errors, then the electrode coverage is improved, but leakage mode propagation occurs causing spurious components

Engineering Contradiction:
Improveelectrode positioning accuracyVSAvoidleakage mode propagation
Core Design Contradiction:
Manufacturing precisionVSObject-generated harmful factors

Solution Approach 1:

The invention converts the harmful leakage mode propagation into a beneficial effect by introducing a periodic pattern that causes Bragg reflection. The periodic structure with specific pitch (lambda/2n) reflects the leakage acoustic waves back toward the excitation portion, preventing spurious mode generation while utilizing the extended electrode region that would otherwise be harmful.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Solution Approach 2:

The periodic pattern acts as an intermediary element between the extended electrodes and the extraction electrodes. This intermediate structure mediates the acoustic wave propagation by reflecting leakage modes through Bragg reflection, preventing direct coupling between the extended electrode regions and the output ports.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-generated harmful factors

If a periodic pattern is added to the extraction electrode to prevent leakage mode propagation, then spurious components are reduced, but device complexity increases

Engineering Contradiction:
Improvespurious componentsVSAvoidelectrode structure complexity
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The extraction electrode is segmented into multiple periods of the periodic pattern, creating a distributed Bragg reflector structure. This segmentation approach allows the electrode to simultaneously serve as both an electrical connection element and an acoustic wave management element, reducing spurious modes without requiring separate dedicated structures.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The periodic pattern on the extraction electrode provides multi-functionality: it serves as both the electrical extraction path and the acoustic wave reflector. This universal structure eliminates the need for separate components to address leakage mode propagation, maintaining manufacturing simplicity while achieving the desired acoustic isolation.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-generated harmful factors

If the periodic pattern pitch is set to lambda/2n to achieve Bragg reflection, then leakage mode propagation is prevented, but manufacturing precision requirements increase

Engineering Contradiction:
Improveleakage mode propagationVSAvoidperiodic pattern pitch accuracy
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The invention specifies the periodic pattern pitch as lambda/2n, where lambda is the acoustic wavelength and n is the refractive index. This parameter relationship provides a clear design guideline that can be implemented through standard photolithography processes, balancing the need for precise Bragg reflection with manufacturability using conventional fabrication techniques.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The periodic pattern effectively reduces leakage mode propagation, improving the resonance characteristics of the acoustic wave device and preventing spurious modes from appearing in the resonance characteristics.

Implementation Method 1

A periodic pattern is provided along a direction separating from the excitation portion on at least one of the first extraction electrode and the second extraction electrode. Acoustic wave devices according to the preferred embodiments of the present invention are each able to reduce or prevent leakage mode propagation toward at least one of the first extraction electrode and second extraction electrode.

Methodology Applied
Scientific EffectBragg reflection: Bragg Diffraction

Data Source

PatentUS12047052B2Acoustic wave device
Publication Date: 2024.07.23 MURATA MFG CO LTD
  • US12047052B2 patent drawing
  • US12047052B2 patent drawing
  • US12047052B2 patent drawing

AI summary

An acoustic wave device in which a cavity defining an acoustic reflector is formed on a first main surface side of a substrate, an excitation portion is structured above the cavity in a manner that a first electrode, a piezoelectric thin film, and a second electrode are laminated, and a periodic pattern is provided in a normal direction of a side of the excitation portion on at least one of a first extraction electrode and a second extraction electrode.