Acoustic Wave Layer Stack for Low IMD and High Q

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing acoustic wave devices face challenges in sufficiently suppressing inter-modulation distortion (IMD) while maintaining a high Q value, despite the use of silicon oxide films containing hydrogen atoms as dielectric films.

Innovation Solution

The acoustic wave device incorporates a multilayer configuration with a high-acoustic-velocity material layer, a low-acoustic-velocity film made of silicon oxide with a high hydrogen atom concentration, and a piezoelectric layer, where the low-acoustic-velocity film is formed by doping dielectrics with water, effectively confining acoustic wave energy and reducing IMD.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If a silicon oxide film containing hydrogen atoms is used as the dielectric film, then inter-modulation distortion (IMD) is suppressed, but the Q value cannot be sufficiently maintained

Engineering Contradiction:
Improveinter-modulation distortion (IMD)VSAvoidQ value
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The piezoelectric substrate is segmented into multiple functional layers: a high-acoustic-velocity supporting substrate, a low-acoustic-velocity film, and a piezoelectric film. This segmentation allows each layer to perform its specific function - the low-acoustic-velocity film suppresses IMD while the piezoelectric film concentrates acoustic wave energy to maintain high Q value.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention uses a composite multilayer structure combining materials with different acoustic velocities. The low-acoustic-velocity film (made of material including hydrogen atoms) is combined with the piezoelectric film and supporting substrate to create a composite structure that simultaneously achieves IMD suppression and high Q value.

Inventive Principle:
Principle #40Composite materials

2Reliability

If a multilayer body with high-acoustic-velocity supporting substrate and piezoelectric film is used, then Q value is high, but inter-modulation distortion (IMD) is not sufficiently suppressed

Engineering Contradiction:
ImproveQ valueVSAvoidinter-modulation distortion (IMD)
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

A low-acoustic-velocity film is introduced as an intermediary layer between the high-acoustic-velocity supporting substrate and the piezoelectric film. This intermediary layer specifically addresses IMD suppression while allowing the acoustic wave energy to remain concentrated on the piezoelectric film side for maintaining high Q value.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The low-acoustic-velocity film is specifically positioned between the supporting substrate and piezoelectric film where it is most needed for IMD suppression. The film's material composition (including hydrogen atoms) and acoustic velocity properties are locally optimized for this specific function without compromising the overall Q value of the device.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly reduces or prevents IMD, enhances the Q value, and minimizes frequency variations due to temperature changes, improving the overall performance of acoustic wave devices in RF front-end circuits and communication apparatuses.

Implementation Method 1

The acoustic wave device with the above-described multilayer body has a high Q value because the energy of acoustic waves is concentrated on the piezoelectric film side

Methodology Applied
Scientific EffectAcoustic wave confinement:

Implementation Method 2

a piezoelectric layer provided on the low-acoustic-velocity film, and an interdigital transducer (IDT) electrode provided on the piezoelectric layer

Methodology Applied
Scientific EffectPiezoelectric effect: Piezoelectric Effect

Data Source

PatentUS11456725B2Acoustic wave device, radio-frequency front-end circuit, and communication apparatus
Publication Date: 2022.09.27 MURATA MFG CO LTD
  • US11456725B2 patent drawing
  • US11456725B2 patent drawing
  • US11456725B2 patent drawing

AI summary

An acoustic wave device includes a high-acoustic-velocity film, a low-acoustic-velocity film provided on the high-acoustic-velocity film, a piezoelectric layer provided on the low-acoustic-velocity film, and an IDT electrode provided on the piezoelectric layer. An acoustic velocity of bulk waves propagating through the high-acoustic-velocity film is higher than an acoustic velocity of acoustic waves propagating through the piezoelectric layer. An acoustic velocity of bulk waves propagating through the low-acoustic-velocity film is lower than an acoustic velocity of bulk waves propagating through the piezoelectric layer. The low-acoustic-velocity film includes a material including hydrogen atoms.