Acousto-Optic Modulator Thermal Management for EUV Sources

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Solution Overview

Problem

Optical modulators used in extreme ultraviolet (EUV) light sources face thermal damage due to excess heat from high-power input light beams, leading to reduced performance and shortened lifespan.

Innovation Solution

An optical modulator incorporating an acousto-optic assembly with a thermal management apparatus, featuring thermally conductive materials like diamond in contact with the acousto-optic material to dissipate heat, along with anti-reflection coatings and heat sinks to prevent thermal damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If high-power input light beam is used to increase modulation capability, then optical modulation performance is improved, but thermal damage to the acousto-optic material occurs

Engineering Contradiction:
Improveinput light beam powerVSAvoidacousto-optic material durability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

A thermally conductive material is introduced as an intermediary between the acousto-optic material and the heat sink. This intermediary material with high thermal conductivity facilitates efficient heat transfer from the acousto-optic material to the heat sink, enabling the system to handle high-power input light beams without thermal damage to the acousto-optic material.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

Heat is extracted from the acousto-optic material through the thermally conductive material and heat sink combination. The heat generated by high-power light beam interaction is continuously removed from the acousto-optic material, preventing thermal accumulation and damage while maintaining high modulation capability.

Inventive Principle:
Principle #2Taking out (Extraction)

2Device complexity

If conventional thermal management is used, then device structure is simple, but heat dissipation efficiency is insufficient

Engineering Contradiction:
Improvethermal management structureVSAvoidheat dissipation efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The thermal management system uses a composite structure combining different materials with complementary properties: the acousto-optic material for modulation function, and a thermally conductive material with high thermal conductivity for efficient heat dissipation. This composite approach achieves superior heat dissipation efficiency compared to conventional single-material thermal management.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The thermal management system effectively removes excess heat from the acousto-optic material, enhancing the optical modulator's performance and extending its operational time in high-power EUV light sources by preventing thermal damage.

Implementation Method 1

a first thermally conductive material in thermal contact with the first side of the acousto-optic assembly; and a second thermally conductive material in thermal contact with the second side of the acousto-optic assembly

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

an acousto-optic material; a first side configured to receive an incident light beam; and a second side configured to emit an output light beam based on the incident light beam

Methodology Applied
Scientific EffectAcousto-optic effect: Acousto-optic Effect

Implementation Method 3

The first thermally conductive material may be attached to the first side by a Van der Waals force, and the second thermally conductive material may be attached to the second side by a Van der Waals force

Methodology Applied
Scientific EffectVan der Waals force: Van der Waals Force

Data Source

PatentUS20220350181A1Optical modulator
Publication Date: 2022.11.03 ASML NETHERLANDS BV
  • US20220350181A1 patent drawing
  • US20220350181A1 patent drawing
  • US20220350181A1 patent drawing

AI summary

An optical modulator includes an acousto-optic assembly and a thermal management apparatus. The acousto-optic assembly includes: an acousto-optic material; a first side configured to receive an incident light beam; and a second side configured to emit an output light beam based on the incident light beam. The thermal management apparatus includes: a first thermally conductive material in thermal contact with the first side of the acousto-optic assembly; and a second thermally conductive material in thermal contact with the second side of the acousto-optic assembly.