Acrylate-Based Photosensitive Composition for LCD Photolithography

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Solution Overview

Problem

The challenge in manufacturing large-area liquid crystal display diodes using glass substrates is the residual contamination after the developing process, which decreases productivity due to the need for increased developing solution flow rates, temperature, or process time, and existing methods to improve developing properties compromise pattern sensitivity and thickness stability.

Innovation Solution

An acrylate-based compound with organic acid groups and multiple acrylate groups centered on benzene, naphthalene, or anthracene structures is introduced, which improves developing properties without damaging photosensitivity, incorporated into a photosensitive composition including a binder resin, crosslinking compound, and photopolymerization initiator.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the developing solution flow rate, temperature, or process time is increased to remove residuals, then the developing property is improved, but the productivity decreases

Engineering Contradiction:
Improvedeveloping propertyVSAvoidproductivity
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The invention changes the chemical composition parameters of the photosensitive composition by incorporating specific compounds with carboxyl groups (such as carboxylic acid-modified polysiloxane and carboxylic acid-modified polyether) to improve developing properties without requiring changes in developing solution flow rate, temperature, or process time, thereby maintaining high productivity

Inventive Principle:
Principle #35Parameter changes

2Reliability

If the acid value is increased or hardness of thin film is decreased to improve developing property, then the developing property is improved, but the pattern sensitivity and thickness stability are deteriorated

Engineering Contradiction:
Improvedeveloping propertyVSAvoidpattern sensitivity and thickness stability
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The invention uses a composite material system consisting of multiple components including carboxylic acid-modified polysiloxane, carboxylic acid-modified polyether, and other additives in specific ratios to achieve improved developing property while maintaining pattern sensitivity and thickness stability, avoiding the need to increase acid value or decrease film hardness

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The acrylate-based compound shortens developing time in photolithography processes without affecting photosensitivity, enhancing productivity while maintaining pattern quality.

Implementation Method 1

a photopolymerization initiator

Methodology Applied
Scientific EffectPhotopolymerisation: Photopolymerisation

Data Source

PatentUS8742005B2Acrylate-based compounds and photosensitive composition comprising the same
Publication Date: 2014.06.03 LG CHEM LTD
  • US8742005B2 patent drawing
  • US8742005B2 patent drawing
  • US8742005B2 patent drawing

AI summary

The present invention relates to an acrylate-based compound that includes an organic acid having two or more acrylate groups and one or more phenolic acid structures in one molecule, and a photosensitive composition including the same. It is possible to shorten a developing time in a photolithography process without damaging photosensitivity by using the photosensitive composition according to the present invention.