Inherently Tacky Acrylic Block Copolymers Without Tackifiers

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Solution Overview

Problem

Current pressure sensitive adhesives require the incorporation of tackifiers and subsequent processing to achieve tackiness, which increases material costs and effort.

Innovation Solution

Acrylic block copolymers with a specific backbone structure, formed using controlled free radical polymerization techniques like RAFT and SFRP, that are inherently tacky and exhibit pressure sensitive adhesive characteristics without the need for tackifiers or additional processing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If tackifiers are incorporated into the adhesive and subsequent processing is performed to achieve tackiness, then pressure sensitive adhesive properties are achieved, but material costs and processing effort increase

Engineering Contradiction:
Improvepressure sensitive adhesive propertiesVSAvoidprocessing effort
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

The adhesive polymer itself provides the tackiness through its inherent molecular structure (block copolymer architecture with glass transition temperatures spanning from -50°C to 50°C), eliminating the need for external tackifiers and additional processing steps to achieve pressure sensitive adhesive properties

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention achieves tackiness by controlling the polymer's glass transition temperature parameters through block copolymer design, where the distribution of Tg values across the block structure inherently provides the required adhesive characteristics without requiring chemical modification or addition of other substances

Inventive Principle:
Principle #35Parameter changes

2Reliability

If tackifiers are incorporated into the adhesive and subsequent processing is performed to achieve tackiness, then pressure sensitive adhesive properties are achieved, but material costs increase

Engineering Contradiction:
Improvepressure sensitive adhesive propertiesVSAvoidmaterial costs
Core Design Contradiction:
ReliabilityVSQuantity of substance

Solution Approach 1:

The adhesive polymer itself provides the tackiness through its inherent molecular structure (block copolymer architecture with glass transition temperatures spanning from -50°C to 50°C), eliminating the need for external tackifiers and additional processing steps to achieve pressure sensitive adhesive properties

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention achieves tackiness by controlling the polymer's glass transition temperature parameters through block copolymer design, where the distribution of Tg values across the block structure inherently provides the required adhesive characteristics without requiring chemical modification or addition of other substances

Inventive Principle:
Principle #35Parameter changes

3Reliability

If traditional adhesive components are used requiring tackifiers and processing, then pressure sensitive adhesive characteristics can be achieved, but production time and effort are increased

Engineering Contradiction:
Improveadhesive characteristicsVSAvoidproduction time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The adhesive polymer itself provides the tackiness through its inherent molecular structure (block copolymer architecture with glass transition temperatures spanning from -50°C to 50°C), eliminating the need for external tackifiers and additional processing steps to achieve pressure sensitive adhesive properties

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The tackiness and adhesive properties are built into the polymer structure during the polymerization process itself, so that when the polymer is produced, it is already ready to function as a pressure sensitive adhesive without requiring any subsequent processing or formulation steps

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The acrylic block copolymers demonstrate enhanced tackiness and pressure sensitive adhesive properties, reducing material costs and processing burdens while maintaining superior oil and chemical resistance compared to traditional methods.

Implementation Method 1

Pressure sensitive adhesives are well known in the art and can be based upon various polymeric components

Methodology Applied
Scientific EffectPressure sensitive adhesive: Adhesive

Data Source

PatentEP2970519B1Acrylic block copolymers
Publication Date: 2019.07.03 AVERY DENNISON CORP
  • EP2970519B1 patent drawingFigure 1
  • EP2970519B1 patent drawingFigure 2
  • EP2970519B1 patent drawingFigure 3

AI summary

Acrylic block copolymers are described which are inherently tacky. Also described are compositions of the copolymers which exhibit properties enabling their use as pressure sensitive adhesives, without addition of tackifiers and/or subsequent processing.