Compartmentalized Activated Sludge Tanks for Nutrient Removal

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Solution Overview

Problem

Conventional wastewater treatment systems face challenges in efficiently removing phosphorus and nitrogen from municipal and industrial wastewater, particularly in smaller facilities, due to the complexity and cost of multi-stage phosphorus and nitrogen removal systems, which often rely on chemical precipitation instead of biological methods, leading to environmental concerns and resource depletion.

Innovation Solution

The implementation of a Phosphorus and Nitrogen Removal System that employs anaerobic fermentation to render phosphorus recoverable in soluble forms, utilizing compartmentalized tanks with anoxic and anaerobic selector zones, internal recycle management, and microbial population control to optimize biological nutrient removal, promoting the development of aerobic granular sludge for simultaneous nitrification and denitrification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If multi-stage phosphorus and nitrogen removal systems are implemented, then nutrient removal efficiency is improved, but system complexity and operational cost increase

Engineering Contradiction:
Improvenutrient removal efficiencyVSAvoidsystem complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system divides the aeration tank into multiple compartments (first, second, and third compartments) with distinct functional zones. The first compartment handles anaerobic phosphorus release, the second compartment enables aerobic phosphorus uptake and nitrification, and the third compartment performs denitrification. This segmentation allows simultaneous nutrient removal processes to occur in different spatial zones within a single integrated reactor, improving removal efficiency while avoiding the complexity of multiple separate tanks.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The aeration tank is designed to perform multiple functions simultaneously within different compartments: anaerobic phosphorus release, aerobic phosphorus uptake, nitrification, and denitrification. By making the single tank multi-functional through internal compartmentalization, the system achieves the nutrient removal performance of multi-stage systems without requiring multiple separate reactors, thereby reducing operational complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If chemical precipitation is used for phosphorus removal, then phosphorus removal is achieved, but environmental harm and resource depletion occur

Engineering Contradiction:
Improvephosphorus removalVSAvoidenvironmental harm
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The system replaces chemical precipitation methods with biological processes for phosphorus removal. Instead of using chemical additives that cause environmental harm and resource depletion, the system utilizes polyphosphate-accumulating organisms (PAOs) that naturally occur in the activated sludge. These microorganisms take up phosphorus under aerobic conditions and release it under anaerobic conditions, enabling phosphorus removal through biological metabolism rather than chemical reactions.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system changes the operational parameters to favor biological phosphorus removal by controlling dissolved oxygen levels in different compartments. The first compartment maintains anaerobic conditions (low dissolved oxygen) to induce phosphorus release, while the second compartment provides aerobic conditions (higher dissolved oxygen) to drive phosphorus uptake by PAOs. This parameter control enables effective biological phosphorus removal without chemical additives.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If aerobic granular sludge is developed, then simultaneous nitrification and denitrification is enabled, but process control complexity increases

Engineering Contradiction:
Improvesimultaneous nitrification and denitrificationVSAvoidprocess control complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system segments the aeration tank into compartments that create distinct microenvironments with different dissolved oxygen levels. The first compartment maintains anaerobic conditions, the second compartment creates aerobic zones that support nitrification and PAO activity, and the third compartment provides anoxic conditions for denitrification. This spatial segmentation allows simultaneous occurrence of nitrification and denitrification without requiring complex temporal control of aerobic granular sludge.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses dissolved oxygen as an intermediary parameter to control and enable simultaneous nitrification and denitrification. By strategically placing oxygen transfer devices in specific compartments and controlling oxygen transfer rates, the system creates the necessary redox conditions for different microbial processes to occur simultaneously. The oxygen gradient acts as a mediator that coordinates the activities of nitrifying bacteria, denitrifying bacteria, and phosphorus-accumulating organisms without requiring complex process control.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This system enhances the efficiency of phosphorus and nitrogen removal, reduces operational costs, and supports the development of aerobic granular sludge, enabling effective nutrient recovery and minimizing environmental impact by promoting biological processes over chemical precipitation.

Implementation Method 1

In anoxic zones certain bacteria can break down the nitrogen-oxygen compounds and the separation of these molecules releases oxygen, which the bacteria need to thrive

Methodology Applied
Scientific EffectAnaerobic respiration: Anaerobic Digestion

Implementation Method 2

The presence of oxygen stimulates beneficial oxygen-feeding bacteria, protozoa, and other microbes in the water to help treat the waste by breaking down organic matter

Methodology Applied
Scientific EffectAerobic respiration: Aerobic Digestion

Implementation Method 3

During anaerobic wastewater treatment processes, microorganisms break down waste matter in the absence of oxygen. These processes often occur in an enclosed bioreactor filled with sludge. The sludge contains anaerobic bacteria and other beneficial microbes. In the bioreactor, the microorganisms digest the organic matter in sludge

Methodology Applied
Scientific EffectAnaerobic digestion: Anaerobic Digestion

Data Source

PatentUS20240327263A1System for biological phosphorus and nitrogen removal in an activated sludge process
Publication Date: 2024.10.03 DENTRO P LLC
  • US20240327263A1 patent drawing
  • US20240327263A1 patent drawing
  • US20240327263A1 patent drawing

AI summary

A system for processing municipal and industrial wastewater utilizing activated sludge treatment, particularly configured to employ enhanced biological phosphorus removal, along with nitrification and denitrification, and utilizing compartmentalized activated sludge process treatment tanks in a continuous flow activated sludge process. The processing system improves the performance and efficiency in the treatment of municipal and industrial wastewater to remove phosphorus and nitrogen, and can be incorporated into existing or new “activated sludge wastewater” (ASW) treatment systems.