Activated Sludge Settleability Prediction Using ResNet50

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Solution Overview

Problem

Current methods for assessing activated sludge settleability in wastewater treatment plants are time-consuming and prone to subjective errors due to reliance on laboratory tests or human observation, leading to inaccurate detection of sludge bulking issues.

Innovation Solution

A deep learning-based method using a ResNet50 neural network to predict settleability by analyzing images of activated sludge samples, involving data cleaning, standardization, and binary classification with data augmentation and optimized hyperparameters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If laboratory tests are conducted to determine SVI, then measurement precision is improved, but loss of time increases

Engineering Contradiction:
Improvesettleability assessment accuracyVSAvoiddetection time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent replaces manual laboratory testing procedures with an automated image-based deep learning system. The ResNet50 neural network processes images of activated sludge to predict SVI values, eliminating the need for time-consuming manual settling tests while maintaining measurement precision through automated image analysis and machine learning prediction.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The patent creates a digital copy of the physical settling process by capturing images of activated sludge at different time points. Instead of performing repeated physical settling tests, the system uses image copies combined with deep learning to predict SVI, significantly reducing the time required for multiple measurements while preserving the accuracy of settleability assessment.

Inventive Principle:
Principle #26Copying

2Loss of time

If microscopic observation is used to assess settleability, then loss of time is reduced, but measurement precision deteriorates due to human error

Engineering Contradiction:
Improvedetection timeVSAvoidsettleability assessment accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The patent replaces human microscopic observation with an automated deep learning-based image analysis system. The ResNet50 neural network objectively processes sludge images to extract features and predict SVI, eliminating subjective human errors while maintaining rapid detection capability. This substitution ensures consistent, reproducible measurements without the time penalty of manual laboratory tests.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Measurement precision

If deep learning model with data augmentation is used, then measurement precision is improved, but device complexity increases

Engineering Contradiction:
Improveprediction accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent applies data augmentation techniques during the training phase to artificially expand the training dataset by generating transformed versions of existing images (rotations, flips, crops). This preliminary action improves model robustness and prediction accuracy by exposing the network to varied image conditions, while the actual deployment remains simple as only the trained model is needed for inference without requiring real-time data augmentation.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12430787B2Deep learning-based method for predicting settleability of activated sludge
Publication Date: 2025.09.30 NANJING UNIV
  • US12430787B2 patent drawing
  • US12430787B2 patent drawing
  • US12430787B2 patent drawing

AI summary

A deep learning-based method for predicting the settleability of activated sludge includes: (1) collecting a plurality of activated sludge samples, acquiring raw data of images of the plurality of activated sludge samples, cleaning the raw data of the images, and standardizing data sizes of the images; (2) calculating a sludge volume index (SVI) for each of the plurality of activated sludge samples; (3) establishing, by using a ResNet50 deep neural network, a model for predicting the settleability of activated sludge; and (4) predicting the settleability of a target activated sludge using the model established in (3).